This Arctic Cat Snowmobile Service Repair Manual covers models produced between 1990 and 1998, including the Cougar, El Tigre, EXT, Pantera, Panther, Powder EX, Powder Special, Prowler, Prowler Mountain Cat, Z, ZL, ZR, and ZRT. Arctic Cat has a long-standing legacy in snowmobile manufacturing, known for its innovative and performance-oriented machines. The snowmobiles from this era represent a period of significant development, with advancements in engine technology, suspension, and chassis design, making them capable and durable for various snow conditions.
This comprehensive manual provides detailed instructions for maintenance, troubleshooting, and repair of your Arctic Cat snowmobile. It covers all major systems, including the engine, drivetrain, electrical components, and chassis, with step-by-step procedures, diagnostic charts, and technical specifications. Whether you are a DIY enthusiast, home mechanic, or professional technician, this manual will serve as an invaluable resource for keeping your snowmobile in optimal condition, ensuring reliability and performance throughout its operational life.
Product Type:
Snowmobile Service Repair Manual
Product Format:
PDF Download
Product Code:
AC1990-1998SRMPDF
Covered Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Target Audience:
DIY enthusiasts, home mechanics, professional technicians, Arctic Cat owners seeking to maintain and repair their snowmobiles.
Value Proposition:
Provides professional-level repair information at a fraction of dealership costs, enabling cost-effective maintenance and repairs.
Completeness:
Comprehensive coverage across multiple model years and specific Arctic Cat snowmobile models for the stated period.
Ease Of Use:
Step-by-step instructions and clear illustrations facilitate even complex repair tasks for users with varying skill levels.
Vehicle Models Covered:
Cougar, El Tigre, EXT, Pantera, Panther, Powder EX, Powder Special, Prowler, Prowler Mountain Cat, Z, ZL, ZR, ZRT
Estimated Page Count:
Varies (large file size up to 4000MB mentioned)
Type:
Factory Service Repair Manual / Workshop Manual
Language:
English (Assumed, based on common manual standards and product description)
Digital Format:
PDF, potentially within ZIP or RAR archives
Powertrain:
Engine overhaul, fuel system (carburetor, fuel injection), exhaust, cooling system, lubrication.
Drivetrain:
Clutch (drive and driven), chaincase, transmission, differential, track drive, suspension components.
Electrical:
Ignition system, lighting, starting system, charging system, wiring diagrams, component testing.
Chassis And Body:
Frame, body panels, seat, handlebars, steering system, skis, track, plastic components.
Maintenance:
Scheduled maintenance tasks, lubrication points, cleaning procedures, pre-ride inspections.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problem identification and resolution.
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly and reassembly.
Rebuilding:
Complete engine and component rebuilding procedures, including specifications for machining and tolerances.
Diagnostics:
Advanced diagnostic procedures, electrical testing, component performance checks.
Specifications:
Detailed torque specifications, clearances, fluid capacities, electrical values, and tolerances.
Illustrations:
Clear, step-by-step illustrated instructions, exploded views, diagrams.
Compatibility:
Compatible with all operating systems (Windows, Linux, Mac) via standard PDF reader.
Access Method:
Instant download after payment, with a three-day download window. Save to local storage.
Printability:
Printable on any computer and printer, with no restrictions.
Physical Format:
Not applicable (Digital download only, no hard copy, CD, or DVD).
Digital Quality:
High-quality PDF with zoomable illustrations and detailed diagrams.
Engine Type:
Two-stroke (common for Arctic Cat of this era, specific models vary)
Horsepower Range:
Varies by model and engine displacement (e.g., typically 70-150+ HP for this era, specific data in manual)
Carburetion:
Mikuni, Keihin (specific carburetor models and jetting specifications detailed in manual)
Fuel Type:
Unleaded gasoline (specific octane requirements in manual)
Cooling Method:
Liquid-cooled or fan-cooled (model dependent, coolant specifications in manual)
Oil Mixture:
Oil injection system or pre-mix (specific oil types and ratios in manual)
Type:
CVT (Continuously Variable Transmission) with Arctic Cat's patented ACT drive system or similar.
Gear Reduction:
Chaincase with various gear reduction ratios depending on model and intended use.
Clutch Maintenance:
Drive clutch (Primary) and driven clutch (Secondary) inspection, adjustment, and component replacement procedures.
Chaincase Oil:
Specifications for chaincase oil type and capacity, maintenance intervals.
General Construction:
Fiberglass or ABS plastic body panels, steel frame construction.
Dry Weight:
Varies significantly by model, typically ranging from 450 lbs to 650+ lbs (specifics within manual).
Track Width:
Varies by model and track length, typically 15 inches wide.
General Design:
Designed for snowmobile operation, emphasis on stability and control in varied snow conditions.
Braking System:
Hydraulic disc brake system, typically rear-mounted caliper.
Throttle Safety:
Thumb throttle with self-returning spring mechanism.
Dashboard Instruments:
Analog speedometer, tachometer, fuel gauge, oil level indicator, coolant temperature warning light, engine hour meter.
Throttle Control:
Mechanical thumb throttle system.
Lighting:
Halogen headlights, taillight, and brake light. Manual covers bulb replacement and aiming.
Engine Oil Change:
Dependent on oil injection system; frequent checks of oil levels are critical. (Specific intervals in manual).
Clutch Inspection:
Recommended inspection after initial break-in and annually thereafter. Belt wear and sheave condition checks.
Track Tension:
Check and adjust track tension at recommended intervals (e.g., first 50 miles, then every 500 miles or seasonally).
Engine Oil Type:
Specific Arctic Cat 2-stroke injector oil or equivalent API-TC rated synthetic oil. (Manual specifies exact type and brand recommendations).
Chaincase Oil:
Typically SAE 80W-90 hypoid gear oil or specific Arctic Cat gearcase lubricant. (Manual provides exact specification).
Coolant:
Ethylene glycol-based antifreeze for liquid-cooled models, typically a 50/50 mix with distilled water. (Manual specifies type and capacity).
Belt Wear:
CVT drive belt wear and failure is common, requiring periodic inspection and replacement. Manual provides belt part numbers and replacement procedures.
Carburetor Tuning:
Carburetors may require periodic cleaning, adjustment, or re-jetting due to altitude or fuel variations. Manual details precise jetting and adjustment procedures.
Suspension Bushings:
Wear of A-arm bushings and other suspension pivot points can lead to play and poor handling, requiring replacement. Manual covers inspection and replacement.
Arctic Cat Legacy:
Arctic Cat has a long history of snowmobile manufacturing, known for innovation and performance-oriented machines.
Era Characteristics:
The 1990s were a period of significant development for Arctic Cat, with advancements in engine technology, suspension, and chassis design across various models.
Manufacturing Origin:
Typically manufactured in the USA by Arctic Cat.
General Reputation:
Arctic Cat snowmobiles from this era were generally well-regarded for their performance and durability within their respective categories.
Manual Quality:
Rated as a highly detailed and useful resource for DIY repairs and professional servicing, mirroring factory documentation.