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Suzuki DR350 1990 1991 1992 1993 1994 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: DR350 Model Variants: DR350S, DR350SE Generation Generation Code: SH11 (First Generation) Production Start Year: 1990 Production End Year: 1999 Codes Chassis Codes: SH11A,...
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Tipo: Motocicletas
Proveedor:
SKU: 419971
Suzuki DR350 1990 1991 1992 1993 1994 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
DR350
Model Variants:
DR350S, DR350SE
Generation
Generation Code:
SH11 (First Generation)
Production Start Year:
1990
Production End Year:
1999
Codes
Chassis Codes:
SH11A, SH11B, SH11C, SH11D, SH11E
Engine Codes:
T404 (Air-cooled single-cylinder)
👋 Introduction
Market Position
Vehicle Segment:
Dual-sport, Enduro
Target Audience:
Off-road enthusiasts, commuters, adventure riders
Competitive Analysis
Key Competitors:
Honda XR series, Kawasaki KLR series, Yamaha XT series
Key Features
Design Philosophy:
Robust, reliable, versatile dual-purpose motorcycle
Engine Configuration:
Air-cooled, 4-stroke, single-cylinder, SOHC
Suspension Type:
Telescopic front fork, Monoshock rear suspension (linkage type)
Variations:
DR350S (kick-start, street-legal), DR350SE (electric-start, street-legal)
📋 Manual Details
Coverage Areas
Applicable Years:
1990, 1991, 1992, 1993, 1994
Page Count
Total Pages:
380
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
File Characteristics
Printable:
Yes
Readability Requirement:
Adobe Reader
Os Compatibility:
Windows, Mac, Linux
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, troubleshooting, specifications, adjustments
Fuel System:
Carburetor (Mikuni BST33) service, adjustments, specifications
Ignition System:
CDI, spark plug specifications, troubleshooting
Transmission:
Clutch service, gear shift mechanism, internal transmission overhaul, specifications
Suspension:
Front fork (Telescopic) disassembly, assembly, oil type and level, rear shock absorber service, linkage maintenance
Brakes:
Front and rear brake system service, hydraulic system, disc brake maintenance, pad replacement, bleeding procedures
Electrical System:
Wiring diagrams, lighting, charging system (stator, rectifier/regulator), starting system, battery service
Chassis And Bodywork:
Frame inspection, seat removal/installation, body panel replacement, handlebars, controls
Cooling System:
Air-cooling system principles and maintenance
Exhaust System:
Exhaust pipe and muffler service
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment
Troubleshooting:
Systematic diagnosis of common problems and solutions
Repair:
Comprehensive step-by-step repair procedures for all major components
Disassembly Assembly:
Detailed instructions for taking apart and reassembling all motorcycle systems
Adjustments:
Valve clearance, carburetor idle, throttle cable, brake levers
Installation Removal:
Correct procedures for removing and installing parts and components
Specifications Data:
Torque values, measurements, tolerances, fluid capacities, electrical specifications
Special Tools:
Identification and usage of required special service tools
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuild)
Diagrams Illustrations
Visuals:
Pictorial diagrams, exploded views, detailed drawings, photos
📊 Manual Specifications
File Format
Format Details:
High-resolution PDF, optimized for viewing and printing
Print Quality
Printability:
Pages are fully printable, allowing for physical copies of sections or the entire manual
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled, single-cylinder
Bore X Stroke:
75.0 mm x 71.3 mm
Displacement:
348cc (349cc officially)
Compression Ratio:
9.5:1
Valvetrain:
SOHC, 4 valves
Power Output:
Approximately 27-30 HP (varies by year and model variant)
Torque Output:
Approximately 25-28 Nm (varies by year and model variant)
Fuel System
Carburetor Model:
Mikuni BST33
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
10.0 L (2.6 US gal)
Carburetor Adjustments:
Idle speed, pilot screw, float level
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed sequential
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
Clutch Lever Free Play:
2-6 mm (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
2,235 mm (88.0 in)
Width:
855 mm (33.7 in)
Height:
1,225 mm (48.2 in)
Wheelbase:
1,435 mm (56.5 in)
Ground Clearance:
260 mm (10.2 in)
Weights
Dry Weight:
Approximately 124 kg (273 lbs)
Wet Weight:
Approximately 135 kg (298 lbs) (with fluids, vary by variant)
Gvwr:
Not typically specified for this class of motorcycle, but refers to maximum safe operating weight
Suspension Travel
Front Travel:
275 mm (10.8 in)
Rear Travel:
270 mm (10.6 in)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to applicable road legal standards in its intended markets
Active Features
Braking System:
Disc brakes (front and rear) for effective stopping power
Lighting:
Headlight, taillight, brake lights, turn signals (for street-legal variants)
Passive Features
Frame Construction:
Steel semi-double cradle frame for stability and durability
Ergonomics:
Upright riding position for control and comfort
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle design of the era)
Driver Assistance
Assistance Features:
N/A (No electronic rider aids)
Lighting Tech
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months, whichever comes first (refer to manual for exact recommendation)
Air Filter Cleaning:
Every 2,000 km or annually, or more frequently if ridden in dusty conditions
Spark Plug Replacement:
Approximately every 6,000 km (refer to manual for exact specification and type)
Valve Clearance Check:
Every 10,000 km or as per manual recommendation
Fluid Specifications
Engine Oil Type:
API SE, SF, SG or SH classification, SAE 10W-40 or 20W-50 motorcycle oil
Engine Oil Capacity:
1.8 L (1.9 US qt) without filter change; 2.0 L (2.1 US qt) with filter change
Fork Oil Type:
Show Suzuki special fork oil SS-04 (10W) or equivalent
Fork Oil Quantity:
Approximately 480 ml (16.2 US fl oz) per fork leg (refer to manual for exact specification)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Problems:
Carburetor jetting issues (especially at altitude), cam chain tensioner noise, rear shock absorber wear, stator failure (less common but possible), starter clutch issues (on SE models)
Tips For Longevity
Recommendations:
Regular chain lubrication and adjustment, timely oil and filter changes, keeping air filter clean, using quality fuel, checking tire pressures, avoiding aggressive revving from cold start.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Brand Reputation:
Known for reliable, performance-oriented motorcycles and automobiles
Model Evolution
Predecessors:
DR250S, SP series
Successors:
DR-Z series (e.g., DR-Z400)
Production
Production Period:
1990-1999
Manufacturing Locations:
Japan (primary)
🏆 Awards & Recognition
Recognitions
Notable Accolades:
While not having specific 'awards', the DR350 is widely recognized for its reliability, durability, and go-anywhere capability within the dual-sport community.
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