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Mitsubishi Eclipse 1990-1994 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Generation: 1st Generation Chassis Codes: D22A, D27A, D32A, D38A, D31A Codes Engine Codes Gasoline: 4G63 (2.0L SOHC NA, 2.0L DOHC Turbo -...
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Tipo: Coches
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SKU: 70426
Mitsubishi Eclipse 1990-1994 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Generation:
1st Generation
Chassis Codes:
D22A, D27A, D32A, D38A, D31A
Codes
Engine Codes Gasoline:
4G63 (2.0L SOHC NA, 2.0L DOHC Turbo - including GST/GSX variants), 4G64 (2.4L SOHC NA)
Transmission Codes:
F5M33 (5-speed Manual), W4A32 (4-speed Automatic)
👋 Introduction
Market Position
Market Segment:
Compact Sports Coupe/Convertible
Key Selling Points:
Affordable performance, distinctive styling, available all-wheel drive (GSX), turbocharged engine option (GS-T/GSX).
Competitive Analysis
Primary Competitors:
Dodge Stealth, Mazda RX-7, Toyota Supra, Nissan 300ZX, Honda Prelude, Ford Probe, Chevrolet Camaro.
Key Features
Design Philosophy:
Sleek, aerodynamic styling with a focus on performance driving dynamics. Offered in both coupe and convertible body styles.
Platform Shared With:
Eagle Talon, Plymouth Laser (Chrysler's Diamond-Star Motors joint venture).
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
1990, 1991, 1992, 1993, 1994
Trim Levels Covered:
All, including base, RS, GS, GS-T (Turbo), GSX (Turbo AWD)
Page Count
Estimated Page Count:
Hundreds (specific count not provided, typical factory manuals exceed 1000 pages)
Manual Type
Manual Type:
Workshop Service Repair Manual (Factory Original)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components (pistons, rings, bearings, crankshaft, camshafts, valves, cylinder head, block, timing belt/chain, lubrication system, cooling system).
Engine Performance:
Fuel injection (EFI/MPI), ignition system (distributor, coil, plugs), emissions control, turbocharger system (wastegate, intercooler, boost control), diagnostics and troubleshooting for performance issues.
Transmission Manual:
Clutch system, gearbox disassembly, component replacement, gear ratios, torque specifications, linkage adjustment, lubrication.
Transmission Automatic:
Torque converter, valve body, planetary gears, hydraulic circuits, electronic control module (ECU) integration, shift solenoids, fluid specifications, troubleshooting, and repair.
Drivetrain AWD:
Front and rear differentials, transfer case, driveshafts, constant velocity (CV) joints, viscous coupling (if applicable), maintenance, fluid types, and repair procedures for AWD models (GSX).
Suspension And Steering:
Front and rear suspension (struts, springs, control arms, bushings), power steering system (pump, rack, lines), wheel alignment specifications, steering knuckle, and related components.
Brakes:
Front and rear brake systems (disc, caliper, rotor, pad replacement), parking brake, hydraulic system (master cylinder, brake lines, ABS components if equipped), bleeding procedures, and specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system components, lighting, wiring diagrams, fuse and relay identification, diagnostic connectors, body control modules, and ECU identification.
HVAC:
Air conditioning system (refrigerant types, compressor, condenser, evaporator, service), heating system, blower motor, climate controls, and troubleshooting.
Body And Interior:
Exterior panels (doors, hood, trunk, fenders), interior trim, seats, airbags (SRS system), safety restraints, glass replacement, door mechanisms, and body hardware.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel), coolant flushes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, fluid level checks and top-offs.
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts for common problems, symptom-based troubleshooting, fault code retrieval and interpretation (OBD-I).
Repair Procedures:
Detailed, illustrated instructions for component removal, installation, and adjustment for virtually all systems.
Engine Rebuild:
Comprehensive instructions for engine overhaul, including torque specifications, clearances, and component measurements.
Transmission Overhaul:
Detailed steps for rebuilding both manual and automatic transmissions.
Wiring Diagrams:
Complete, high-quality wiring schematics for all electrical systems, including power distribution, grounds, and component connections.
Technical Depth
Depth Of Coverage:
Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic adjustments to complete component rebuilds and advanced diagnostics.
Diagnostic Tools:
Information on necessary special tools and equipment for repairs and diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Searchability:
Searchable text within the PDF allows for quick access to specific topics.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Base:
2.0 Liters
Engine Type Base:
4-Cylinder, SOHC, Naturally Aspirated
Horsepower Base:
Approximately 135-140 hp
Torque Base:
Approximately 125-130 lb-ft
Performance Engine
Engine Displacement Turbo:
2.0 Liters
Engine Type Turbo:
4-Cylinder, DOHC, Turbocharged, Intercooled (4G63)
Horsepower Turbo:
Approximately 190-210 hp (depending on year and trim)
Torque Turbo:
Approximately 203-220 lb-ft (depending on year and trim)
Turbocharger System:
Mitsubishi TD05H-14B or similar turbocharger, air-to-air intercooler, electronic wastegate control.
Optional Engine
Engine Displacement Optional:
2.4 Liters
Engine Type Optional:
4-Cylinder, SOHC, Naturally Aspirated (4G64)
Horsepower Optional:
Approximately 140-145 hp
Torque Optional:
Approximately 145-150 lb-ft
Fuel System
Fuel Induction:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating varies by engine, premium recommended for Turbo models)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) on GSX models.
AWD System Type:
Full-time 4-wheel drive with viscous coupling center differential (on some models).
📐 Dimensions
Exterior
Length:
Approx. 172.4 inches
Width:
Approx. 69.1 inches
Height:
Approx. 50.2 inches (coupe)
Wheelbase:
Approx. 100.4 inches
Weights
Curb Weight FWD:
Approx. 2800-3000 lbs
Curb Weight AWD:
Approx. 3100-3300 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific ratings for this era are generally not available in modern comparable formats. Focus was on basic crashworthiness.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) available on higher trims (e.g., GSX, certain GS models).
Passive Features
Passive Safety Features:
Seat belts (front, and rear lap belts in coupe), reinforced safety cell, energy-absorbing steering column, available driver-side airbag (late models/specific trims).
Srs Airbag System:
Driver-side airbag became more common in later model years (1992-1994) and on higher trims.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette player, optional CD player in later models. Manual climate controls.
Driver Assistance
Driver Assistance Features:
Limited by era. ABS was the primary advanced system available. No electronic stability control or advanced driver-assistance systems (ADAS) found in modern vehicles.
Connectivity
Connectivity Features:
No integrated Bluetooth or smartphone connectivity. Aftermarket head unit installation is common for modern audio upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for exact specification.
Timing Belt Replacement:
Critical interval, typically every 60,000 miles or 4-5 years for the 4G63 and 4G64 engines. Failure can cause severe engine damage.
Transmission Fluid Change:
Automatic: Every 30,000-45,000 miles. Manual: Check level regularly, change if discolored or contaminated.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 recommended. Consult manual for precise viscosity based on climate.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Consult manual for specific type (e.g., HOAT or OAT).
Transmission Fluid Automatic:
ATF SP-II, SP-III, or equivalent. Consult manual for exact specification.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-85 hypoid gear oil.
Differential Fluid AWD:
API GL-5, SAE 75W-90 hypoid gear oil for front and rear differentials and transfer case.
Known Issues
Common Problems Engine:
Timing belt failure if not replaced on schedule, head gasket leaks, oil leaks (valve cover, oil pan), turbocharger wear on high-mileage turbo models, radiator issues.
Common Problems Transmission:
Worn clutch components (manual), automatic transmission hesitation or rough shifting, transfer case seal leaks (AWD).
Common Problems Suspension:
Worn strut mounts, ball joints, control arm bushings, wheel bearing failures.
Common Problems Electrical:
Corroded ground points, alternator failure, power window regulator issues, HVAC blower motor resistors.
Maintenance Schedule Summary
Maintenance Schedule Summary:
The manual provides a detailed schedule for all maintenance tasks, including intervals for engine tune-ups, brake inspections, fluid changes, and belt replacements, ensuring optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Mitsubishi has a history of producing performance-oriented vehicles, notably rally cars (Lancer Evolution) and sports coupes.
Model Evolution
First Generation Introduction:
Launched in 1990 as a replacement for the Mitsubishi Starion and contributing to the rise of affordable Japanese sports coupes.
Updates During Generation:
Minor styling tweaks and equipment updates occurred throughout the 1990-1994 model run, including revisions to headlights, taillights, and interior components.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Received positive reviews from automotive publications for its performance, handling, and styling, particularly the turbocharged AWD variants.
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