Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components (pistons, rings, bearings, crankshaft, camshafts, valves, cylinder head, block, timing belt/chain, lubrication system, cooling system).
Engine Performance:
Fuel injection (EFI/MPI), ignition system (distributor, coil, plugs), emissions control, turbocharger system (wastegate, intercooler, boost control), diagnostics and troubleshooting for performance issues.
Transmission Manual:
Clutch system, gearbox disassembly, component replacement, gear ratios, torque specifications, linkage adjustment, lubrication.
Transmission Automatic:
Torque converter, valve body, planetary gears, hydraulic circuits, electronic control module (ECU) integration, shift solenoids, fluid specifications, troubleshooting, and repair.
Drivetrain AWD:
Front and rear differentials, transfer case, driveshafts, constant velocity (CV) joints, viscous coupling (if applicable), maintenance, fluid types, and repair procedures for AWD models (GSX).
Suspension And Steering:
Front and rear suspension (struts, springs, control arms, bushings), power steering system (pump, rack, lines), wheel alignment specifications, steering knuckle, and related components.
Brakes:
Front and rear brake systems (disc, caliper, rotor, pad replacement), parking brake, hydraulic system (master cylinder, brake lines, ABS components if equipped), bleeding procedures, and specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system components, lighting, wiring diagrams, fuse and relay identification, diagnostic connectors, body control modules, and ECU identification.
HVAC:
Air conditioning system (refrigerant types, compressor, condenser, evaporator, service), heating system, blower motor, climate controls, and troubleshooting.
Body And Interior:
Exterior panels (doors, hood, trunk, fenders), interior trim, seats, airbags (SRS system), safety restraints, glass replacement, door mechanisms, and body hardware.
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel), coolant flushes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, fluid level checks and top-offs.
Diagnostic Troubleshooting:
Step-by-step diagnostic flowcharts for common problems, symptom-based troubleshooting, fault code retrieval and interpretation (OBD-I).
Repair Procedures:
Detailed, illustrated instructions for component removal, installation, and adjustment for virtually all systems.
Engine Rebuild:
Comprehensive instructions for engine overhaul, including torque specifications, clearances, and component measurements.
Transmission Overhaul:
Detailed steps for rebuilding both manual and automatic transmissions.
Wiring Diagrams:
Complete, high-quality wiring schematics for all electrical systems, including power distribution, grounds, and component connections.
Depth Of Coverage:
Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic adjustments to complete component rebuilds and advanced diagnostics.
Diagnostic Tools:
Information on necessary special tools and equipment for repairs and diagnostics.
Engine Displacement Base:
2.0 Liters
Engine Type Base:
4-Cylinder, SOHC, Naturally Aspirated
Horsepower Base:
Approximately 135-140 hp
Torque Base:
Approximately 125-130 lb-ft
Engine Displacement Turbo:
2.0 Liters
Engine Type Turbo:
4-Cylinder, DOHC, Turbocharged, Intercooled (4G63)
Horsepower Turbo:
Approximately 190-210 hp (depending on year and trim)
Torque Turbo:
Approximately 203-220 lb-ft (depending on year and trim)
Turbocharger System:
Mitsubishi TD05H-14B or similar turbocharger, air-to-air intercooler, electronic wastegate control.
Engine Displacement Optional:
2.4 Liters
Engine Type Optional:
4-Cylinder, SOHC, Naturally Aspirated (4G64)
Horsepower Optional:
Approximately 140-145 hp
Torque Optional:
Approximately 145-150 lb-ft
Fuel Induction:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating varies by engine, premium recommended for Turbo models)
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for exact specification.
Timing Belt Replacement:
Critical interval, typically every 60,000 miles or 4-5 years for the 4G63 and 4G64 engines. Failure can cause severe engine damage.
Transmission Fluid Change:
Automatic: Every 30,000-45,000 miles. Manual: Check level regularly, change if discolored or contaminated.
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 recommended. Consult manual for precise viscosity based on climate.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Consult manual for specific type (e.g., HOAT or OAT).
Transmission Fluid Automatic:
ATF SP-II, SP-III, or equivalent. Consult manual for exact specification.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-85 hypoid gear oil.
Differential Fluid AWD:
API GL-5, SAE 75W-90 hypoid gear oil for front and rear differentials and transfer case.
Common Problems Engine:
Timing belt failure if not replaced on schedule, head gasket leaks, oil leaks (valve cover, oil pan), turbocharger wear on high-mileage turbo models, radiator issues.
Common Problems Transmission:
Worn clutch components (manual), automatic transmission hesitation or rough shifting, transfer case seal leaks (AWD).
Common Problems Suspension:
Worn strut mounts, ball joints, control arm bushings, wheel bearing failures.
Common Problems Electrical:
Corroded ground points, alternator failure, power window regulator issues, HVAC blower motor resistors.
Maintenance Schedule Summary
Maintenance Schedule Summary:
The manual provides a detailed schedule for all maintenance tasks, including intervals for engine tune-ups, brake inspections, fluid changes, and belt replacements, ensuring optimal performance and longevity.
