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Mazda Miata 1990-2005 Workshop Service Repair Manual

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Welcome to the comprehensive guide for your Mazda Miata, a celebrated roadster renowned for its pure driving experience and adherence to the Jinba Ittai philosophy, meaning 'horse and rider as...
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SKU: 99578
Mazda Miata 1990-2005 Workshop Service Repair Manual
Welcome to the comprehensive guide for your Mazda Miata, a celebrated roadster renowned for its pure driving experience and adherence to the Jinba Ittai philosophy, meaning 'horse and rider as one.' This manual covers the NA and NB generations, produced from 1990 to 2005, encompassing all models, trim levels, engine types, and transmissions. Whether equipped with the spirited 1.6L B6ZE engine found in earlier models or the more potent 1.8L BP-ZE introduced in 1994, the Miata has consistently delivered agile handling and engaging performance, earning accolades such as Car and Driver's 10Best list. Its design, inspired by classic British roadsters, offers a timeless appeal and a direct connection to the road. This workshop service repair manual provides exhaustive information essential for the maintenance, diagnosis, and repair of your Mazda Miata. Within its pages, you will find detailed procedures for every major system, including engine service and overhaul, manual and automatic transmission repair, brake system diagnostics, electrical system troubleshooting with comprehensive wiring diagrams, suspension and steering adjustments, cooling and fuel system maintenance, HVAC system service, and chassis and bodywork. The manual also includes critical technical specifications, fluid recommendations, and guidance on common issues, ensuring that both enthusiasts and professional technicians have the resources needed to keep their Miata in optimal condition.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Miata
Generation:
NA (First Generation)
Chassis Code:
NA
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops
Competitive Analysis
Advantage:
Provides factory-level repair information, offering significant savings compared to dealership labor costs.
Key Features
Authenticity:
Represents the same manual used by authorized service centers.
Completeness:
Guaranteed to be complete and intact, without missing or corrupt pages.
Convenience:
Instant digital download eliminates shipping costs and waiting times.
📋 Manual Details
Coverage Areas
Covered Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Covered Models:
All Models, All Trim Levels
Covered Engines:
All Engine Types
Covered Transmissions:
All Transmission Types (Manual and Automatic)
Page Count
Page Count:
Hundreds of pages (estimated based on description)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine service, repair, overhaul, and diagnostics
Transmission Service:
Manual and automatic transmission service, repair, and overhaul
Brake System:
Brake system diagnostics, repair, and maintenance (including ABS where applicable)
Electrical System:
Comprehensive electrical system diagnosis, wiring diagrams, component testing, and repair
Suspension Steering:
Front and rear suspension, steering system components, alignment procedures
Cooling System:
Radiator, water pump, thermostat, hoses, and cooling fan service
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, and evaporative emission control
Emission System:
Emission control systems, catalytic converter, O2 sensors, and diagnostic trouble codes (DTCs)
HVAC System:
Heater, ventilation, and air conditioning (HVAC) system service and repair
Engine Control:
Engine control module (ECM/ECU) diagnostics, sensors, actuators, and ignition system
Chassis Body:
Chassis, frame, body panels, doors, windows, and interior trim repair
Restraint System:
Seat belts, airbags, and related safety systems
Differential Drive:
Differential, driveshaft, and CV joint service and repair
Axle Service:
Front and rear axle components and service
Procedures Included
General Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems
Engine Repair:
Engine disassembly, assembly, internal component repair, timing belt replacement
Transmission Repair:
Transmission removal, disassembly, repair, and reassembly
Brake Repair:
Brake pad/shoe replacement, rotor resurfacing/replacement, caliper and master cylinder service
Wiring Diagrams:
Detailed, accurate wiring diagrams for all electrical systems
Electrical Service:
Diagnosis and repair of electrical faults, starter, alternator, battery, lighting systems
Suspension Repair:
Shock absorber replacement, bushing replacement, control arm service
Periodic Lubrication:
Lubrication points, schedules, and fluid specifications
Steering Repair:
Power steering system service, steering rack replacement, tie rod end service
Cooling System Repair:
Coolant flush and fill, radiator replacement, water pump replacement
Fuel Injection Repair:
Fuel system cleaning, injector testing, fuel pressure regulator replacement
Emission System Repair:
Diagnosis and repair of emission control system faults
HVAC Repair:
Refrigerant service, compressor replacement, evaporator and condenser service
Engine Control Repair:
Sensor replacement, ignition coil replacement, ECM troubleshooting
Chassis Body Repair:
Body panel alignment, rust repair, door mechanism adjustment
Restraint System Repair:
Airbag system inspection, seat belt mechanism repair
Differential Drive Repair:
Differential fluid change, bearing replacement
Axle Repair:
Axle bearing replacement, seal replacement
Technical Specifications:
Torque specifications, clearances, fluid capacities, and other critical data
Illustrations:
Detailed diagrams, drawings, and photos for visual guidance
Disassembly Assembly:
Step-by-step instructions for component removal and installation
Cleaning Reinstalling:
Procedures for cleaning and properly reinstalling parts
Technical Depth
Depth Of Coverage:
Comprehensive coverage from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text due to PDF format
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT capability
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code 1990 1993:
B6ZE (1.6L DOHC Inline-4)
Displacement 1990 1993:
1598 cc (97.5 cu in)
Horsepower 1990 1993:
115 hp @ 6500 rpm (approx.)
Torque 1990 1993:
100 lb-ft @ 5000 rpm (approx.)
Engine Code 1994 2005:
BP-ZE (1.8L DOHC Inline-4)
Displacement 1994 2005:
1839 cc (112.2 cu in)
Horsepower 1994 2005:
133 hp @ 6500 rpm (approx.)
Torque 1994 2005:
114 lb-ft @ 5000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87-91 Octane Unleaded Gasoline
Performance
Compression Ratio 1.6L:
9.4:1 (approx.)
Compression Ratio 1.8L:
9.2:1 (approx.)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
4-speed Automatic (optional on some models)
Features
Clutch Type:
Hydraulically actuated dry single plate
📐 Dimensions
Exterior
Length:
3915-4015 mm (154.1-158.1 in) depending on year/spec
Width:
1675-1690 mm (65.9-66.5 in) depending on year/spec
Height:
1235-1245 mm (48.6-49.0 in) depending on year/spec
Wheelbase:
2265 mm (89.2 in)
Weights
Curb Weight:
950-1070 kg (2094-2359 lb) depending on year/spec
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-star (for earlier models in frontal impact)
Active Features
ABS:
Available on some later models and higher trims
Passive Features
Airbags:
Driver airbag standard from 1990; Passenger airbag added in later years on some models
Rollover Protection:
Pop-up roll bar behind seats
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players, optional premium sound systems with amplifier
Driver Assistance
Traction Control:
Available on some later model NB variants
Connectivity
Cruise Control:
Available on most models
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific oil type)
Timing Belt Interval:
Every 60,000 miles or 5 years (critical for B6ZE and BP-ZE engines)
Coolant Flush:
Every 30,000 miles or 2 years
Fluid Specifications
Engine Oil Type:
API SG or SH certified, SAE 5W-30 or 10W-30 (check manual for specific viscosity and API rating)
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil (specific Mazda specification may apply)
Transmission Fluid Automatic:
Mazda ATF-MV or equivalent DEXRON-III/MERCON compatible fluid
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Na:
Oil leaks (valve cover gasket, rear main seal), rust (rocker panels, wheel wells), camshaft/crankshaft sensor failure, radiator leaks, AC compressor failure.
Common Issues Nb:
Similar to NA with potential for power window motor issues, fuel pump failure, and suspension component wear.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba Ittai - horse and rider as one
Model Evolution
Generation 1 Launch:
Introduced in 1989 for the 1990 model year, inspired by the classic British roadsters like the Lotus Elan and MG MGB.
Major Updates:
1994: Introduction of the 1.8L engine (BP-ZE), chassis stiffening, improved interior. 1999: Second generation (NB) introduced with more modern styling and improved aerodynamics.
Production
Production Locations:
Japan (Mazda's Hofu Plant)
Production Years Covered:
1990-2005 (NA and NB generations)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Car and Driver's 10Best list for multiple years during its production run, cementing its status as a benchmark for affordable sports cars.
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