Market Segment:
Compact car, affordable and practical transportation.
Target Audience:
Budget-conscious consumers, first-time car buyers, commuters.
Key Competitors:
Ford Escort, Honda Civic, Toyota Corolla, Nissan Sentra, Dodge Neon (later models).
Value Proposition:
Affordability, fuel efficiency, generally reliable mechanicals, spacious interior for its class.
Manual Advantage:
Provides comprehensive, official factory-level repair information, saving significant costs on professional labor for maintenance and repairs.
Powertrain:
Engine, fuel system, exhaust system, cooling system, ignition system, transmission (manual and automatic), drivetrain components.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS if applicable), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, wipers and washers, horn, power accessories, audio system, engine control module (ECM) wiring, body control module (BCM) wiring (if applicable).
Body:
Body construction, interior trim, exterior trim, doors, windows, locks, seats, HVAC system, body and frame repairs.
Maintenance:
Regular maintenance intervals, fluid checks and changes, filter replacements, tune-ups, lubrication.
Repair:
Detailed step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly.
Diagnostics:
Troubleshooting guides, diagnostic charts, symptom-based troubleshooting, component testing procedures, wiring diagrams, diagnostic trouble codes (DTCs) where applicable.
Specifications:
Torque specifications, clearances, measurements, fluid capacities, electrical specifications, performance data.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and bodywork.
Body Styles:
2-door coupe, 4-door sedan, 4-door hatchback (Beretta and Corsica share platforms, but this manual specifies Cavalier models).
Curb Weight:
Approximately 2,500 - 2,800 lbs (depending on body style and equipment)
NHTSA Ratings:
Side impact: Not rated (typical for the era). Frontal impact: Varies, generally considered acceptable for the time.
Active Safety:
Power-assisted brakes, Anti-lock Braking System (ABS) available on certain models/trims.
Passive Safety:
Seat belts (lap and shoulder belts), reinforced passenger compartment, collapsible steering column.
Audio System:
AM/FM stereo with cassette player, optional CD player on higher trims. Speaker configurations vary by trim.
Driver Assistance Features:
Limited by modern standards. ABS was an option. Cruise control available on many models.
Connectivity Features:
None by modern standards (no Bluetooth, USB, etc.).
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (refer to manual for specific engine/oil type recommendations).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Varies by plug type, typically 30,000-60,000 miles for conventional plugs.
Timing Belt Replacement:
The 2.3L Quad 4 and 2.0L engines typically use a timing belt. Replacement interval is usually around 60,000-90,000 miles. Crucial for these engines to prevent catastrophic damage.
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on temperature range).
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific GM specification (e.g., Type II).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron-III (or equivalent specification).
Common Issue 1:
Head gasket failure, particularly on some Quad 4 variants.
Common Issue 2:
Oil leaks from valve cover gaskets and oil pan gaskets.
Common Issue 3:
Cooling system issues (radiator leaks, hose degradation, water pump failure).
Common Issue 4:
Electrical gremlins, including dashboard warning lights, intermittent power to accessories, and starter issues.
Common Issue 5:
Suspension wear (bushings, ball joints, struts/shocks).
Chevrolet Legacy:
Chevrolet has a long history of producing popular and accessible vehicles for the American market, focusing on value and broad appeal.
Third Generation Cavalier:
The 1990 Cavalier belongs to the third generation (1982-1994), which underwent significant updates, including styling refreshes and powertrain improvements over its lifespan. The 1990 model year saw further refinements.
Manufacturing Locations:
Primarily produced in the United States (e.g., Lordstown, Ohio).
Sales Volume:
The Cavalier was a high-volume seller for Chevrolet throughout its production run, making it a common vehicle on American roads.
