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Peugeot 205 1990 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 205 Year: 1990 Codes Chassis Code Series: 205 👋 Introduction Market Position Target Audience: Professional Technicians and DIY Mechanics Competitive Analysis Value Proposition:...
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Tipo: Car
Proveedor:
SKU: 213108
Etiquetas: 1990 205 Car Cars Peugeot
Peugeot 205 1990 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
205
Year:
1990
Codes
Chassis Code Series:
205
👋 Introduction
Market Position
Target Audience:
Professional Technicians and DIY Mechanics
Competitive Analysis
Value Proposition:
Provides factory-level repair information for accessible DIY use, bridging the gap between owner's manuals and specialized dealer tools.
Key Features
Accessibility:
Instant Download for immediate problem-solving
Comprehensiveness:
Covers a wide range of repair and maintenance tasks, mirroring factory service manuals.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance
Page Count
Estimated Page Count:
Varies (typical factory manuals are 500+ pages)
Manual Type
Type:
Service Manual / Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Gasoline and Diesel variants), Fuel System, Ignition System, Exhaust System, Transmission (Manual and Automatic)
Chassis:
Suspension (Front and Rear), Steering System, Braking System (Front and Rear, Hydraulic and ABS if applicable)
Electrical:
Charging System, Starting System, Lighting System, Instrumentation, Wiper/Washer System, Heating and Ventilation, Body Electrical Components
Body And Frame:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Chassis Frame (if applicable)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt adjustments
Repair Procedures:
Engine overhauls, transmission rebuilds, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair
Disassembly And Assembly:
Step-by-step instructions for removing and reinstalling major components and sub-assemblies
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common faults
Technical Depth
Diagnostics:
Advanced diagnostic procedures, electrical circuit tracing, fault code interpretation (where applicable)
Rebuild Specifications:
Detailed specifications for engine and transmission rebuilds, including clearances, torque values, and tolerances
Illustrations And Diagrams:
High-quality diagrams, schematics, and photographic illustrations to aid in understanding procedures
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Print Quality
Printable:
Full Printable
Zoom Capability:
YES
Binding Type
Digital Binding:
N/A (Downloadable File)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
Software Requirements
PDF Reader:
Adobe PDF Reader
Unzipping Software:
WinZip (or equivalent)
⚙️ Engine Specifications
Primary Engine
Engine Options 1990:
XU7JP (1.8L OHV Petrol), XU5M (1.6L SOHC EFI Petrol), TU3S (1.3L OHC Carbureted Petrol), XUD7 (1.8L Diesel)
Performance
Horsepower Range:
Approx. 60 HP (Diesel) to 105 HP (1.9 GTi)
Torque Range:
Approx. 110 Nm (Diesel) to 150 Nm (1.9 GTi)
Fuel System
Fuel Delivery Types:
Carburetor (Solex, Weber), Electronic Fuel Injection (Bosch LE2-Jetronic, Motronic)
Engine Management
Ignition System:
Distributor-based or Distributorless Ignition System (DIS), Electronic Ignition Control
🔧 Transmission
Standard
Manual Transmission Types:
4-speed and 5-speed manual transmissions (e.g., BE1, MA5)
Optional
Automatic Transmission Types:
3-speed automatic transmission (e.g., AW-60)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
Approx. 3,700 mm (3-door), 3,770 mm (5-door)
Width:
Approx. 1,600 mm
Height:
Approx. 1,350 mm
Weights
Curb Weight:
Approx. 850 kg - 1050 kg (depending on engine and trim)
Gross Vehicle Weight Rating:
Typically around 1350 kg
🛡️ Safety Features
Ratings
Crash Test History:
Early 205 models had basic safety features. Later models and specific trims may have improved safety structures and optional airbags, though specific ratings from modern standards may not be directly applicable.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. Optional ABS on higher trims/performance models.
Steering:
Rack and pinion. Optional power steering on some variants.
Passive Features
Seatbelts:
Three-point seatbelts in the front, lap belts in the rear (later models often had three-point rear belts)
Body Structure:
Reinforced passenger cell with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, optional CD player on later models
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) on higher trims and performance models
Connectivity
Early Features:
Limited connectivity features typical for the era; focus is on basic vehicle operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months (refer to specific engine type)
Timing Belt Replacement:
Every 60,000 km or 4 years for XU and TU series engines (critical)
Spark Plug Replacement:
Refer to specific engine, typically 20,000 - 40,000 km
Fluid Specifications
Engine Oil Type Petrol:
API SG/SH or ACEA A2, viscosity typically 10W-40 or 15W-50 (check manual for specific engine)
Engine Oil Type Diesel:
API CF or CD, viscosity typically 10W-40 or 15W-40 (check manual for specific engine)
Coolant Type:
Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 Gear Oil, viscosity typically 75W-80 or 75W-90
Transmission Fluid Automatic:
Dexron II or equivalent (refer to manual for specific type)
Known Issues
Common Problems:
Corrosion (especially around wheel arches, sills, tailgate), electrical gremlins (especially wiring to rear hatch, door switches), fuel pump failures, suspension wear (ball joints, tie rod ends), carburetor issues (on non-injected models), clutch slave cylinder leaks.
Gti Specific Issues:
Engine mounts, gearbox mounts, gear linkage wear, more frequent brake wear due to performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
France
Model Evolution
Introduction Year:
1983
Key Variants:
205 Hatchback (3-door, 5-door), 205 GTI (Performance variant), 205 Rallye, 205 Turbo 16 (Group B Rally car)
Production
Production Period:
1983 - 1998 (main production run)
Manufacturing Locations:
France, UK, Spain, Slovenia
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Peugeot 205 was awarded 'European Car of the Year' in 1984, highlighting its significant impact and success.
Ratings
Contemporary Reviews:
Widely praised for its driving dynamics, comfort, and innovative design.
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