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Harley Davidson FXD Super Glide Dyna Motorcycle 1991-1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXD Super Glide Dyna Model Line: Dyna Years Covered: 1991-1998 Codes Chassis Code Prefix: 1HD1 👋 Introduction Market Position Segment: Cruiser Motorcycle Target...
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Tipo: Motorcycle
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SKU: 525049
Harley Davidson FXD Super Glide Dyna Motorcycle 1991-1998 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXD Super Glide Dyna
Model Line:
Dyna
Years Covered:
1991-1998
Codes
Chassis Code Prefix:
1HD1
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson Dyna owners, Independent Repair Shops, Enthusiasts
Competitive Analysis
Competitors Era:
Yamaha Virago, Honda Shadow, Kawasaki Vulcan, Indian Chief (later models)
Key Features
Vehicle Identity:
Iconic V-twin engine, comfortable cruiser ergonomics, modular Dyna platform
Manual Benefit:
Empowers owners and technicians with accurate, factory-sourced repair information
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
600+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Evolution (Evo) V-Twin Engine (1340cc / 80ci), Carburetion, Ignition, Lubrication, Cooling, Exhaust
Transmission:
5-Speed Cruise Drive Transmission, Clutch, Primary Drive, Final Drive
Frame And Suspension:
Frame, Front Forks (Telescopic), Rear Shock Absorbers, Swingarm
Brakes:
Front and Rear Disc Brakes, Master Cylinders, Calipers, Lines, Fluid
Electrical:
Battery, Charging System (Stator, Regulator/Rectifier), Ignition System, Lighting (Headlight, Taillight, Signals), Starting System (Starter Motor, Solenoid), Gauges, Wiring Diagrams
Bodywork And Trim:
Fuel Tank, Fenders, Seat, Handlebars, Foot Controls, Fairings/Windshields (if applicable)
Wheels And Tires:
Wheel Bearings, Tire Maintenance, Wheel Removal/Installation
Procedures Included
Scheduled Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Chain/Belt Adjustment (if applicable), Lubrication Points
Diagnostic Procedures:
Troubleshooting Symptom Guides, Fault Code Identification (where applicable)
Repair Procedures:
Engine Overhaul, Transmission Rebuild, Fork Seal Replacement, Brake Bleeding, Electrical Component Diagnosis and Replacement
Disassembly And Assembly:
Component Removal and Installation with Torque Specifications
Technical Depth
Depth:
Comprehensive Factory Level Diagnostics, Repair, and Rebuilding Procedures
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, Searchable Text
Print Quality:
Printable Pages
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Four-stroke, 45-degree V-Twin
Displacement:
1339 cc (81.9 ci)
Bore X Stroke:
3.496 in x 4.25 in (88.8 mm x 108 mm)
Compression Ratio:
8.5:1 (typical)
Valve Train:
OHV, 2 valves per cylinder, pushrod actuated
Ignition System:
Electronic Ignition (CDI)
Performance
Horsepower:
Approx. 65-70 HP (at crankshaft, varies by specific model year and tuning)
Torque:
Approx. 70-75 lb-ft (at crankshaft, varies by specific model year and tuning)
Fuel System
Carburetor:
Keihin CV (Constant Velocity) Carburetor, 40mm
Fuel Type:
Unleaded Gasoline, 91-octane (or higher) recommended
Fuel Capacity:
Approx. 4.0 US gallons (15.1 L)
🔧 Transmission
Standard
Transmission Type:
5-speed Constant Mesh
Primary Drive:
Duplex chain, 1.24 ratio
Final Drive:
Belt Drive, 3.15 ratio
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid Type:
Harley-Davidson SYN3 (or equivalent SAE 20W-50 Motorcycle Oil)
📐 Dimensions
Exterior
Length:
Approx. 90.4 in (2296 mm)
Width:
Approx. 36.0 in (914 mm)
Height:
Approx. 47.0 in (1194 mm) (seat height varies)
Weights
Dry Weight:
Approx. 577 lbs (262 kg)
Gross Vehicle Weight Rating:
Approx. 925 lbs (420 kg)
Payload Capacity:
Approx. 348 lbs (158 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically rated by organizations like NHTSA)
Active Features
Braking System:
Dual-piston front caliper with 292mm disc, single-piston rear caliper with 292mm disc
Lighting:
Halogen Headlight, LED Taillight and Brake Light, Incandescent Turn Signals
Passive Features
Frame Construction:
Steel cradle frame
Engine Kill Switch:
Standard handlebar-mounted
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Instrumentation)
Instrumentation:
Speedometer, Tachometer (optional), Odometer, Trip Meter, Neutral Indicator, Oil Pressure Light, Turn Signal Indicators, High Beam Indicator
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km)
Regular Oil Change:
Every 2,500 - 5,000 miles (4,000 - 8,000 km) or annually, whichever comes first (refer to manual for exact spec)
Spark Plug Replacement:
Every 10,000 - 15,000 miles (16,000 - 24,000 km)
Belt Inspection Tension:
Every 5,000 miles (8,000 km)
Fluid Specifications
Engine Oil Type:
SAE 20W-50 Motorcycle Oil (Harley-Davidson SYN3 recommended)
Engine Oil Capacity:
Approx. 3.0 US quarts (2.8 L) with filter change
Transmission Oil Type:
Harley-Davidson 5-Speed Transmission Oil or equivalent SAE 80W-90 GL-4 Gear Oil
Transmission Oil Capacity:
Approx. 1.0 US quart (0.95 L)
Primary Chain Case Oil Type:
Harley-Davidson Primary Chaincase Lubricant or equivalent Type 'F' ATF (Automatic Transmission Fluid)
Primary Chain Case Oil Capacity:
Approx. 1.0 US quart (0.95 L)
Brake Fluid Type:
DOT 4 (or DOT 5.1 for later models, check specific service manual)
Known Issues
Carburetor Tuning:
CV Carburetor may require fine-tuning for optimal performance and idle stability.
Rear Drive Belt:
Wear and proper tension are critical; check for cracks or fraying.
Electrical Connections:
Corrosion and loose connections, particularly in older wiring harnesses, can cause intermittent issues.
Clutch Adjustment:
Requires periodic adjustment for proper engagement and disengagement.
📚 Vehicle History
Brand Heritage
Manufacturer Founding:
1903
Brand Identity:
American icon, 'The Motor Company'
Model Evolution
Dyna Platform Introduction:
1991
Super Glide Legacy:
The 'Super Glide' name has been used by Harley-Davidson on various models since the 1960s.
Key Changes 1991-1998:
Minor updates to styling, electrical systems, and potentially suspension components over the years.
Production
Manufacturing Location:
United States (Milwaukee, WI or York, PA)
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson consistently recognized for its iconic styling and V-twin engine sound.
Ratings
Motorcycle Reviews:
Highly regarded by enthusiasts for its classic American cruiser appeal and V-twin character.
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