Daewoo Fino 1991-2001 Workshop Service Manual for Repair

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The Daewoo Fino, chassis code T1X, is a subcompact vehicle produced between 1991 and 2001. This model, based on the Suzuki Cultus platform, offered affordable transportation with a focus on...

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Tipo: Car

Proveedor:

SKU: 72359

Etiquetas: 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 Car Daewoo Fino

Variantes de producto

Descripción

The Daewoo Fino, chassis code T1X, is a subcompact vehicle produced between 1991 and 2001. This model, based on the Suzuki Cultus platform, offered affordable transportation with a focus on simplicity and basic functionality, making it a popular choice for budget-conscious buyers and first-time car owners. Known for its reliable 1.3-liter inline-4 engine, the Fino was designed for urban commuting and general use, competing with other economy vehicles of its era. Its engineering prioritizes straightforward operation and ease of maintenance, reflecting its value proposition as an accessible mode of transport. This comprehensive Workshop Service Manual provides essential information for the maintenance and repair of the Daewoo Fino (T1X) from 1991 to 2001. It covers all major systems, including engine management, mechanical components, transmission, suspension, steering, brakes, and the electrical system. Detailed procedures for routine maintenance, troubleshooting common faults, and major component overhaul are included, alongside critical technical specifications such as torque values and fluid capacities. This manual serves as an indispensable resource for owners, mechanics, and technicians seeking to ensure the longevity and optimal performance of their Daewoo Fino.

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Subcompact hatchback/sedan.

Competitive Analysis

Competitors:

Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva.

Key Features

Target Audience:

Budget-conscious buyers, first-time car owners, urban commuters.

Value Proposition:

Affordable transportation with a focus on simplicity and basic functionality.

📋 Manual Details

Coverage Areas

Year Coverage:

1991-2001

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Management:

Fuel injection, ignition, emissions control, sensors, actuators, diagnostic trouble codes (DTCs).

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling.

Transmission:

Manual transmission components, clutch, gear selection, lubrication, maintenance.

Suspension Steering:

Front and rear suspension, steering system components, wheel alignment, power steering.

Brakes:

Brake system components, hydraulic lines, master cylinder, calipers, pads, rotors, parking brake, ABS (if equipped).

Electrical System:

Battery, charging system, starting system, lighting, wipers, horn, instrument cluster, fuses, relays, wiring diagrams.

HVAC:

Heating, ventilation, and air conditioning system operation, components, and service.

Body Chassis:

Body panel removal and installation, doors, windows, interior trim, chassis components.

Procedures Included

Maintenance:

Routine maintenance schedules, oil changes, filter replacements, spark plugs, fluid checks and top-offs.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom analysis, step-by-step troubleshooting guides.

Repair Overhaul:

Detailed instructions for disassembly, repair, reassembly, and adjustment of all major vehicle components.

Diagnostics:

On-board diagnostics (OBD-II) information, sensor data interpretation, fault code diagnosis.

Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to major component overhaul and diagnostics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High-resolution, clear text and diagrams, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G13BA (Commonly)

Engine Type:

Inline-4, SOHC

Displacement:

1.3 Liters (1342 cc)

Performance

Horsepower:

Approx. 70-75 HP (Varies by market and tuning)

Torque:

Approx. 100-110 Nm (Varies by market and tuning)

Fuel System

Induction:

Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets).

Fuel Type:

Unleaded Gasoline

Engine Mechanical

Bore X Stroke:

74.0 mm x 78.0 mm (Typical)

Compression Ratio:

9.3:1 (Typical)

Lubrication

Oil Capacity:

Approx. 3.2 Liters (3.4 US Quarts) with filter change

Cooling

Coolant Capacity:

Approx. 5.0 Liters (5.3 US Quarts)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type:

3-Speed Automatic (Less common)

Features

Clutch Type:

Dry single plate, hydraulically actuated.

Maintenance

Manual Transmission Fluid Spec:

API GL-4, SAE 75W-90 or SAE 80W-90 Gear Oil

Automatic Transmission Fluid Spec:

Dexron III or equivalent

📐 Dimensions

Exterior

Length:

Approx. 3,760 mm (Hatchback), 3,995 mm (Sedan)

Width:

Approx. 1,600 mm

Height:

Approx. 1,380 mm (Hatchback), 1,375 mm (Sedan)

Weights

Curb Weight:

Approx. 800-900 kg (Varies by body style and equipment)

Wheels

Bolt Pattern:

4x100 mm

Wheel Size:

13 or 14 inches

Tires

Tire Sizes:

155/80 R13, 165/70 R13, 175/65 R14 (Common sizes)

🛡️ Safety Features

Ratings

Crash Test Results:

Limited independent crash test data available for this era and region. Generally expected to be basic.

Active Features

Optional on higher trims or later models.

Passive Features

Airbags:

Driver airbag standard on most models from mid-90s onwards, passenger airbag rare.

Seatbelts:

Three-point front seatbelts, two-point rear seatbelts (center rear).

💡 Technology Features

Infotainment

Radio System:

Basic AM/FM radio, often with cassette player. CD players were rare/aftermarket.

Driver Assistance

Features:

Limited; primarily focus on basic driver aids. No advanced electronic driver assistance systems.

Connectivity

Features:

None in the modern sense (no Bluetooth, USB, etc.).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months.

Air Filter Replacement:

Every 15,000-30,000 km (9,000-18,000 miles).

Spark Plug Replacement:

Every 30,000-50,000 km (18,000-30,000 miles).

Fluid Specifications

Engine Oil Type:

API SG/SH, SAE 10W-30 or 10W-40 (Check manual for precise spec based on climate).

Coolant Type:

Ethylene Glycol based coolant (50/50 mix with distilled water).

Known Issues

Engine:

Head gasket leaks, valve stem seals, minor oil consumption on high mileage units.

Electrical:

Wiring harness degradation, minor electrical gremlins, alternator/starter issues.

Suspension:

Worn bushings, ball joints, and tie rod ends due to age and mileage.

Rust:

Common on wheel arches, sills, and chassis components, especially in corrosive climates.

Exhaust System:

Corrosion and failure of muffler and pipes.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korea.

Model Evolution

Platform Basis:

Based on the Suzuki Cultus (also sold as a Holden Barina and Pontiac Firefly in various markets).

Production

Production Period:

1991-2001

Manufacturing Location:

South Korea.

🏆 Awards & Recognition

Recognitions

Accolades:

Generally not a recipient of major automotive awards; positioned as an economy vehicle.