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Daewoo Tico 1991-2001 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Years Covered: 1991-2001 Codes Chassis Code: KLY3 Engine Code Common: F8CV (Suzuki Alto variant) 👋 Introduction Market Position Segment: City Car /...
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Tipo: Car
Proveedor:
SKU: 23025
Daewoo Tico 1991-2001 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Years Covered:
1991-2001
Codes
Chassis Code:
KLY3
Engine Code Common:
F8CV (Suzuki Alto variant)
👋 Introduction
Market Position
Segment:
City Car / Kei Car (adapted for international markets)
Competitive Analysis
Key Competitors:
Suzuki Alto, Hyundai Atos, Kia Pride, Daihatsu Cuore, Fiat Cinquecento/Seicento
Key Features
Vehicle Appeal:
Affordable, fuel-efficient, compact size for urban maneuverability, simple mechanicals.
Manual Utility
Value Proposition:
Essential for owners and independent repair shops for accurate diagnosis, maintenance, and repair of the Daewoo Tico.
📋 Manual Details
Coverage Areas
Primary Regions Of Sale:
Europe, Asia, Oceania
Page Count
Total Pages:
322
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (assumed based on product description format, typically international market manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system
Drivetrain:
Clutch, manual transmission, driveshafts, differential
Chassis:
Suspension (front and rear), steering system, braking system
Electrical:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, body electrical components
Body:
Body exterior, interior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning) system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) if applicable
Repair:
Component removal and installation, overhaul procedures for major components
Specifications:
Torque specifications, clearances, measurements, electrical values
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major repairs and component overhauls. Includes detailed diagrams and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans, suitable for printing. Assumed professional quality for a workshop manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3-cylinder, 4-stroke, naturally aspirated gasoline
Displacement:
796 cc (0.8 L)
Bore X Stroke:
68.5 mm x 72.0 mm (typical for F8CV)
Compression Ratio:
9.3:1 (typical)
Performance
Horsepower:
Approx. 38-41 PS (28-30 kW) at ~5500 rpm (varies by market and emission standards)
Torque:
Approx. 58-60 Nm (43-44 lb-ft) at ~3500 rpm (varies by market)
Fuel System
Induction Type:
Carburetor (early models) or Multi-point Fuel Injection (later models, often with single-point injection for cost savings)
Fuel Type:
Unleaded Gasoline (Octane rating typically 91 RON)
Lubrication
Oil Capacity:
Approx. 2.7 Liters (2.9 US Quarts) with filter change
Cooling
Coolant Capacity:
Approx. 4.0 Liters (4.2 US Quarts)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Type:
3-speed automatic transmission (less common, often optional in certain markets)
Features
Clutch Type:
Dry single plate clutch
Transmission Fluid Type:
GL-4 SAE 75W-90 or SAE 80W-90 (Check manual for specific viscosity and API rating)
📐 Dimensions
Exterior
Length:
Approx. 3,335 mm (131.3 inches)
Width:
Approx. 1,410 mm (55.5 inches)
Height:
Approx. 1,400 mm (55.1 inches)
Wheelbase:
Approx. 2,175 mm (85.6 inches)
Ground Clearance:
Approx. 150 mm (5.9 inches)
Weights
Curb Weight:
Approx. 680-720 kg (1,499-1,587 lbs)
Gross Vehicle Weight Rating:
Approx. 1,150 kg (2,535 lbs)
🛡️ Safety Features
Ratings
Crash Test Performance:
Generally considered poor by modern standards, typical for its class and era. Lacks advanced safety features.
Active Features
ABS:
Optional on some later models, not standard
Traction Control:
Not available
Passive Features
Airbags:
Driver airbag optional on some models, passenger airbag not available
Seatbelts:
Front 3-point, rear 2-point lap belts
Body Structure:
Unibody construction with basic crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player. CD player was rare/unavailable.
Dashboard Features:
Basic analogue gauges: speedometer, tachometer (optional), fuel gauge, temperature gauge. Warning lights.
Driver Assistance
Cruise Control:
Not available
Connectivity
Bluetooth Integration:
Not available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (typical for the era).
Air Filter Replacement:
Every 15,000 km (9,000 miles) or 12 months.
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or 18 months.
Timing Belt Replacement:
Every 80,000 km (50,000 miles) or 5 years. Crucial to prevent catastrophic engine damage due to interference design (verify with manual).
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations).
Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. (Check manual for specific additive type).
Brake Fluid Specification:
DOT 3 or DOT 4 (Check manual for precise specification).
Known Issues
Common Wear Items:
Clutch wear, starter motor issues, alternator bearing failure, rust on wheel arches and sills, exhaust system corrosion.
Engine Management:
Carburetor tuning issues (if applicable), fuel pump reliability, ignition coil failure.
Electrical Systems:
Wiring harness degradation, intermittent function of lights and accessories due to age and corrosion.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motors (originally part of Saehan Motor Company, later acquired by GM)
Model Evolution
Development Basis:
Based on the Suzuki Alto (second generation, platform designation SS80/SS110), licensed or developed in partnership with Suzuki.
Updates:
Minor cosmetic updates and powertrain refinements over its production run, with some markets receiving fuel-injected versions towards the end of the 1990s.
Production
Manufacturing Location:
South Korea
Production Years:
1991-2001 (with some regional variations)
🏆 Awards & Recognition
Recognitions
Industry Awards:
No significant industry awards documented for this model. Primarily known for its affordability and economy.
Ratings
Fuel Economy Ratings:
Excellent fuel economy, typically ranging from 5.0-6.5 L/100 km (36-47 MPG US) combined, depending on driving conditions and transmission.
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