Segment:
Subcompact hatchback and sedan
Target Audience:
Budget-conscious consumers seeking reliable, fuel-efficient transportation
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Mitsubishi Mirage, Suzuki Swift
Value Proposition:
Affordability, fuel economy, compact size, and surprising practicality
Design Philosophy:
Practicality, efficiency, and straightforward engineering
Coverage Scope:
Comprehensive factory service and repair
Market Focus:
Likely global markets where the G200 was sold (Japan, Europe, Asia, North America variations)
Page Count:
Estimated 800-1200 pages (typical for full factory service manuals of this era)
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language:
English (primary language for description, actual manual language may vary)
Engine:
Detailed diagnostics, disassembly, inspection, repair, and reassembly for all engine variants
Transmission:
Manual and Automatic transmission service, troubleshooting, and repair procedures
Drivetrain:
Front-wheel drive (FWD) system, axles, CV joints, differential maintenance and repair
Suspension:
Front and rear suspension components, alignment specifications, shock absorber/strut replacement
Steering:
Power steering system, steering column, tie rod ends, rack and pinion maintenance and repair
Brakes:
Front and rear brake systems (disc/drum), ABS (if equipped), hydraulic components, bleeding procedures
Electrical:
Complete wiring diagrams, component testing, starter, alternator, battery, lighting, fuses, relays
Fuel System:
Fuel injection (EFI), fuel pump, injectors, fuel filter, evaporative emissions control (EVAP)
Cooling System:
Radiator, thermostat, water pump, cooling fan, coolant specifications and capacity
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipe replacement and repair
Body And Chassis:
Body panel removal/installation, interior trim, doors, windows, glass replacement, corrosion repair
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, fluid checks and top-offs
Troubleshooting:
Diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical problems
Component Replacement:
Step-by-step instructions for replacing virtually all major and minor components
Engine Rebuild:
Complete engine overhaul procedures, including specifications for machining and assembly
Transmission Overhaul:
Detailed steps for rebuilding both manual and automatic transmissions
Electrical Diagnostics:
Troubleshooting electrical systems using wiring diagrams and specified test procedures
Body Repair:
Procedures for dent repair, panel alignment, and rust mitigation
Depth Level:
Full factory-level technical detail suitable for professional technicians and advanced DIYers
Diagnostic Tools:
Information on required special tools and diagnostic equipment
Torque Specifications:
Comprehensive list of all torque values for fasteners across all systems
Schematics:
Detailed electrical schematics and vacuum diagrams
Engine Code:
G100 series (e.g., EF-EL, EF-DE, EF-SE, EJ-DE for various markets/trims)
Engine Type:
Inline 3-cylinder or Inline 4-cylinder, naturally aspirated (some markets may have had turbo variants historically, though less common in G200)
Displacement:
Typically 1.0L (993cc) or 1.3L (1331cc)
Horsepower:
Approx. 55-65 hp for 1.0L, 65-85 hp for 1.3L (may vary by specific engine and market)
Torque:
Approx. 80-95 Nm for 1.0L, 100-120 Nm for 1.3L (may vary)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as per manufacturer recommendation)
ECU:
Engine Control Unit (ECU) managing fuel injection, ignition timing, and other parameters
Transmission Type Std:
5-speed manual transmission
Transmission Type Opt:
3-speed automatic transmission
Clutch Type:
Dry single-plate (for manual transmission)
Transmission Fluid Manual:
GL-4 Gear Oil (specification like 75W-90 or 80W-90, check manual for exact spec)
Transmission Fluid Automatic:
Dexron II or equivalent (check manual for exact spec)
Crash Test Results:
Limited official data from major agencies like NHTSA/Euro NCAP for this specific generation and model; rely on manufacturer's internal data within the manual.
ABS:
Optional on some higher trims or later models
Airbags:
Driver airbag typically standard on later models or as an option; passenger airbag less common
Seatbelts:
Front 3-point retractable seatbelts, rear lap or 3-point belts depending on seating position
Crumple Zones:
Designed with energy-absorbing crumple zones in front and rear
Oil Change Interval:
Typically 7,500-10,000 km or 6 months, whichever comes first (refer to manual for exact spec based on driving conditions)
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on inspection
Spark Plug Replacement:
Typically 40,000-60,000 km for standard spark plugs, longer for platinum/iridium
Engine Oil Type:
API SG or higher, Viscosity 5W-30 or 10W-30 recommended (check manual for exact spec and capacity)
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact spec)
Engine Mounts:
Wear and tear leading to engine vibration felt inside the cabin
Cv Joints:
Wear on front CV joint boots can lead to joint failure, characterized by clicking noise during turns
Rust:
Common issue on older vehicles, particularly in wheel wells, rocker panels, and around windows
Ignition Coils:
Failure can lead to misfires and rough running
Oil Leaks:
Valve cover gasket, oil pan gasket, and front/rear main seals are common leak points over time
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, is renowned for producing small, fuel-efficient, and reliable vehicles, often focusing on economy and practicality.
Charade Lineage:
The Charade has a long history as Daihatsu's entry-level compact car, evolving through several generations of design and technology.
G200 Generation:
The G200 series represented a significant redesign from its predecessor, often featuring sleeker styling and improved powertrains, catering to the compact car market of the mid-to-late 1990s.
Manufacturing Location:
Primarily Japan, with potential assembly in other Daihatsu-supported plants globally.
Production Period:
1993-2000 for the G200 series.
