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Peugeot 306 1993-2002 Car Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Generation: First Generation (Phase 1) Model Years Covered: 1993-2002 Codes Platform Code: PSA EW/EL 👋 Introduction Market Position Target Audience: DIY enthusiasts,...
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Tipo: Car
Proveedor:
SKU: 215995
Peugeot 306 1993-2002 Car Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Generation:
First Generation (Phase 1)
Model Years Covered:
1993-2002
Codes
Platform Code:
PSA EW/EL
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Peugeot owners seeking to maintain and repair their vehicles.
Competitive Analysis
Value Proposition:
Provides professional-level repair information at a fraction of the cost of dealership service, enabling cost savings through self-maintenance.
Key Features
Uniqueness:
Official factory service information, comprehensive coverage, detailed illustrations, step-by-step instructions, lifetime usability.
Accessibility Features:
Instant download after purchase, accessible on multiple operating systems (Windows, Linux, Mac).
Illustrations:
Richly illustrated with numerous high-quality diagrams, exploded views, and photographs to guide repairs.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF
Delivery Method:
Instant Digital Download
Accessibility:
Printable on any computer and printer
Storage:
Savable on any computer
Page Count
Estimated Page Count:
Large (up to 1GB file size)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, emissions control, cooling system, lubrication system, exhaust system
Transmission:
Manual transmission, automatic transmission, clutch, driveshaft, differential
Chassis:
Suspension (front and rear), steering system, brake system (including ABS), wheels and tires
Electrical:
Complete electrical system, wiring diagrams, lighting, ignition, charging system, starting system, instrumentation, SRS (Supplemental Restraint System)
Body:
Body construction, interior trim, exterior trim, doors, windows, seating, HVAC (Heating, Ventilation, and Air Conditioning)
Procedures Included
Maintenance:
Routine maintenance, tune-up procedures, fluid checks and changes, filter replacements
Repair:
Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical component diagnosis and repair, body panel repair
Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues
Diagnostics:
Diagnostic procedures for mechanical and electrical systems, including fault code interpretation where applicable
Engine Repair Detailed:
Cylinder head removal/installation, piston and connecting rod assembly, crankshaft and main bearing service, oil pump removal/installation, timing procedures (belt/chain replacement).
Transmission Repair Detailed:
Clutch replacement, manual gearbox disassembly/reassembly, automatic transmission fluid changes and internal component service (where applicable for specific models).
Electrical Diagnostics:
Detailed wiring diagrams for all circuits, component testing procedures, fuse and relay identification, starter and alternator testing, ECU diagnostics.
Suspension And Steering:
Wheel bearing replacement, shock absorber and strut replacement, ball joint and tie rod end replacement, power steering system service, steering rack overhaul.
Brake System Repair:
Brake pad and disc replacement, caliper overhaul, brake line replacement, ABS component testing and replacement, brake fluid bleeding.
HVAC Service:
Heater core replacement, air conditioning system service (charging, leak detection), blower motor replacement, climate control panel diagnostics.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics.
Special Tools:
Lists and describes any specialized tools required for specific repairs, such as engine timing tools, suspension compressors, or diagnostic equipment.
Tightening Torques:
Provides crucial torque specifications for all fasteners and critical components (e.g., cylinder head bolts, wheel lug nuts, suspension bolts).
Dimensions And Clearances:
Includes specifications for engine component clearances, body panel gaps, and other critical measurements.
Wiring Diagrams Detail:
Comprehensive, full-vehicle wiring diagrams illustrating every electrical circuit, component, and connector.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Compression:
May be zipped (.zip, .rar) for delivery, requiring extraction software (WinZip/WinRAR).
Searchability:
PDF format allows for text searching of keywords, making it easier to locate specific information.
Print Quality
Printability:
All pages are printable, allowing users to print only necessary sections.
Image Quality:
High-quality, detailed images and diagrams are included.
Binding Type
Binding:
Digital (No physical binding)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Covers a range of petrol and diesel engines including XU and TU series. Specific displacements include 1.1L, 1.4L, 1.6L, 1.8L, 1.9L (both naturally aspirated and turbo-diesel), and 2.0L petrol engines.
Performance
Power Output Range:
Varies significantly by engine. For example, the XU7JP (1.8L) produced around 90-100 HP, while the EW10J4 (2.0L 16v) found in later models could produce up to 135 HP.
Fuel System
Fuel Delivery:
Petrol engines utilize multi-point fuel injection (MPI). Diesel engines feature indirect injection (IDI) for early models and direct injection (HDI - High-pressure Direct Injection) for later 1.9L turbo-diesels.
Technical Details
Timing Belt Replacement:
Critical procedure for XU series engines. Manual will detail timing marks, tensioner adjustment, and chain/belt routing. Early TU engines also use timing belts.
🔧 Transmission
Standard
Manual Transmission Options:
Various Peugeot/Renault-sourced 5-speed manual gearboxes.
Optional
Automatic Transmission Options:
Optional 4-speed automatic transmissions were available on some models.
Features
Fluid Requirements:
Manuals will specify correct transmission fluid types and capacities (e.g., GL-4 gear oil for manual transmissions).
📐 Dimensions
Exterior
Body Styles:
Offered as 3-door hatchback, 5-door hatchback, 4-door sedan, and estate (Break/SW).
Wheelbase:
Approximately 2,550 mm (100.4 in) for most body styles.
Weights
Curb Weight:
Varies by engine and body style, typically ranging from 1,050 kg to 1,350 kg.
🛡️ Safety Features
Ratings
Crash Test Performance:
Early models had mixed safety ratings in independent crash tests of the era. Later models saw improvements. The manual covers SRS (Supplemental Restraint System) including airbag service.
Active Features
Braking System:
Disc brakes front, drum or disc rear depending on model and engine. ABS (Anti-lock Braking System) was an optional or standard feature on higher trims/later models.
Passive Features
Restraint Systems:
Seat belts, front airbags (driver and passenger on later models), and potentially side airbags on very late models.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette or CD players, often with aftermarket upgrade potential. Manual provides electrical diagrams for servicing.
Driver Assistance
Cruise Control:
Available on higher trim levels of later models. Manual will cover its installation and troubleshooting.
Connectivity
Remote Locking:
Central locking and remote keyless entry were options on later models. Manual details electrical systems for these features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, whichever comes first, depending on engine oil used and driving conditions. Manual will provide exact intervals.
Timing Belt Interval:
Crucial. For XU engines, typically 80,000-120,000 km or 5-6 years. For TU engines, similar intervals. The manual will detail the precise interval for each engine type and emphasize replacement due to potential for catastrophic engine damage if it breaks.
Fluid Specifications
Engine Oil:
Specifications vary by engine. Common recommendations include API SL/SM or ACEA A3/B3/B4. Viscosities like 5W-40 or 10W-40 are typical. Manual will specify exact type and API/ACEA ratings.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify capacity and recommended type (e.g., PSA specific coolant or equivalent).
Brake Fluid:
DOT 3 or DOT 4. Manual will specify the correct type and recommended replacement interval (typically every 2 years due to moisture absorption).
Known Issues
Common Problems:
Issues can include rear axle bearing failure (leading to sagging rear suspension), intermittent electrical faults, radiator fan issues, and clutch slave cylinder leaks. The manual will provide diagnostic and repair procedures for these.
Technical Specs
Spark Plug Gap:
Varies by engine. For example, the XU7JP 1.8L might require a 0.9-1.0mm gap. The manual will list specific plug types and gaps for each engine.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automotive manufacturer, has a long history dating back to 1810. The 306 was a significant model in their compact family car segment.
Model Evolution
306 Development:
Launched as a replacement for the successful Peugeot 309, it was based on the Citroën ZX platform. It underwent two major facelifts, often referred to as Phase 1 (1993-1997) and Phase 2 (1997-2002), with styling and feature updates.
Production
Production Period:
1993-2002 (Europe), later in other markets. Replaced by the Peugeot 307.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its driving dynamics, comfort, and practicality, especially the hatchback variants. It was a strong competitor in its segment.
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