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Audi Avant Rs2 1994-1995 Service Repair Manual

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The Audi RS2 Avant, produced between 1994 and 1995 under the B4 (Typ 8C) generation, represents a unique fusion of practicality and exhilarating performance, developed in collaboration with Porsche. This...
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SKU: 146354
Audi Avant Rs2 1994-1995 Service Repair Manual
The Audi RS2 Avant, produced between 1994 and 1995 under the B4 (Typ 8C) generation, represents a unique fusion of practicality and exhilarating performance, developed in collaboration with Porsche. This limited-production homologation special, based on the Audi 80 Avant, features a potent 2.2L turbocharged 5-cylinder engine producing 310 PS and 410 Nm of torque, coupled with a 6-speed manual transmission and permanent quattro all-wheel drive. Its engineering excellence, derived from motorsport expertise, positioned it as a distinctive competitor in the high-performance wagon segment of its era, offering a blend of utility and dynamic capability that remains highly regarded. This comprehensive Service and Repair Manual provides detailed guidance for the Audi RS2 Avant (1994-1995). It covers a wide array of essential maintenance and repair procedures, including in-depth information on the turbocharged engine, quattro drivetrain, suspension, braking, and electrical systems. The manual also addresses general maintenance, troubleshooting guides, and bodywork repairs, making it an invaluable resource for professional technicians and skilled DIY enthusiasts. Its accessible format ensures that owners and mechanics can effectively maintain, diagnose, and repair this specialized vehicle, preserving its performance and longevity.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Generation:
B4 (Typ 8C)
Production Years:
1994-1995
Codes
Chassis Code:
Typ 8C
👋 Introduction
Market Position
Niche Vehicle:
The RS2 Avant was a high-performance homologation special, produced in limited numbers, making specialized service information crucial.
Competitive Analysis
Performance Segment:
Competed with other high-performance wagons of the era, offering a unique blend of practicality and motorsport-derived performance.
Key Features
Dvds:
Instant download delivery provides immediate access to vital repair information.
Accessibility:
Caters to both professional mechanics and DIY enthusiasts, bridging the gap in readily available documentation for this rare model.
Comprehensiveness:
Covers topics typically found in both factory service and owner's manuals, offering a holistic approach to vehicle care.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for Audi RS2 Avant (1994-1995)
Page Count
Page Count:
Not specified, but described as covering factory service manual and owner's manual topics.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine System:
Detailed coverage of the Audi 5-cylinder turbocharged engine, including tuning, diagnostics, and rebuild procedures.
Drivetrain System:
Comprehensive information on the quattro permanent all-wheel drive system, including differentials, driveshafts, and transfer case.
Suspension Steering:
Front and rear suspension components, steering rack, power steering system, alignment specifications.
Brake System
Brake System:
Detailed procedures for servicing the advanced braking system, including ABS, disc brake components, and hydraulic systems.
Electrical System
Electrical System:
Wiring diagrams, troubleshooting for all electrical components, ECU diagnostics, lighting, and accessories.
Body Chassis
Body Chassis:
Body panel repair, chassis straightening, door and trim removal/installation, interior component servicing.
Climate Control
Climate Control:
HVAC system operation, refrigerant handling, component replacement, and diagnostics.
Fuel System
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel tank, and lines.
Cooling System
Cooling System:
Radiator, coolant hoses, water pump, thermostat, and cooling fan operation.
Procedures Included
General Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs.
Engine Repair:
Engine disassembly, assembly, cylinder head service, piston and rod replacement, crankshaft service.
Transmission Repair:
Manual transmission overhaul, clutch replacement, driveshaft and CV joint service.
Brake Service:
Brake pad/rotor replacement, caliper overhaul, bleeding the brake system, ABS component testing.
Suspension Steering Repair:
Replacement of ball joints, control arms, tie rod ends, shocks, and struts.
Electrical Troubleshooting:
Step-by-step diagnostic procedures for electrical faults, component testing.
Bodywork Repair:
Panel alignment, rust repair guidance, trim piece removal and installation.
Troubleshooting Guides:
Diagnostic flowcharts and common problem-solving techniques.
Technical Depth
Depth:
Designed for professional technicians but accessible to skilled DIY enthusiasts with basic mechanical and electrical knowledge.
Target Audience:
Professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Format Details:
PDF, allowing for zooming in and out of diagrams and text.
Print Quality
Printability:
Full Printable specification, enabling users to print individual sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Searchability
Search Functionality:
Implied by PDF format, enabling text search for specific terms.
⚙️ Engine Specifications
Primary Engine
Engine Code:
ADN (derived from the Audi 200 Turbo)
Configuration:
2.2L Inline 5-cylinder, 20-valve, turbocharged and intercooled
Bore X Stroke:
81.0 mm x 86.4 mm
Performance
Horsepower:
310 PS (306 hp; 228 kW) @ 6500 rpm
Torque:
410 Nm (302 lb-ft) @ 2500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M2.3.4 fuel injection and ignition management
Turbocharger:
Garrett T3 turbocharger with intercooler
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Features
Drivetrain:
Permanent quattro all-wheel drive
📐 Dimensions
Exterior
Length:
4407 mm (173.5 in)
Width:
1720 mm (67.7 in)
Height:
1422 mm (56.0 in)
Weights
Curb Weight:
Approximately 1570 kg (3461 lbs)
Gross Vehicle Weight:
Not specified
Cargo
Cargo Volume:
Standard Avant cargo capacity, not specifically detailed for RS2
🛡️ Safety Features
Ratings
Safety Ratings:
ERA 1990s safety standards; specific crash test data for RS2 may be limited, but typical B4 chassis safety features apply.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver airbag
Seatbelts:
Front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Original Audi Gamma or Concert radio systems, with cassette player. Manual will cover basic operation and fuses.
Driver Assistance
ABS:
ABS is the primary driver assistance system for this era.
Connectivity
Connectivity Features:
Limited to basic diagnostics via OBD-I port (if applicable) and basic electrical system functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, depending on driving conditions. Manual will provide specific factory intervals.
Timing Belt Interval:
Around 90,000-120,000 km or 5-7 years. Critical for interference engine. Manual will have exact specification.
Fluid Specifications
Engine Oil:
Refer to manual for exact viscosity and API rating (e.g., 5W-40 or 10W-40 synthetic). Typically requires a high-performance synthetic.
Coolant:
G12 or G12+ coolant (purple or pink) mixed with distilled water. Manual will specify exact type and mixture.
Brake Fluid:
DOT 4 brake fluid. Manual will confirm exact specification and change interval.
Transmission Fluid:
Specific manual transmission gear oil. Manual will specify grade and quantity (e.g., GL-4 or GL-5).
Known Issues
Ignition System:
Potential issues with coil packs, spark plug wires, and ignition control modules due to age and high-performance demands.
Cooling System Leaks:
Aging hoses, plastic coolant reservoir, and radiator seals can lead to leaks. Turbocharged engines generate more heat, stressing the system.
Oil Leaks:
Common with older vehicles; oil pan gaskets, valve cover gaskets, and turbo oil lines can degrade.
Suspension Wear:
Control arm bushings, ball joints, and tie rod ends are subject to wear, affecting handling and alignment.
📚 Vehicle History
Brand Heritage
Audi Sport Division:
Developed in collaboration with Porsche, leveraging motorsport expertise.
Model Evolution
Based On:
Based on the Audi 80 Avant (B4 platform), extensively modified for performance.
Production
Manufacturer:
Audi AG
Production Numbers:
Approximately 2,891 units produced.
Assembly Location:
Ingolstadt, Germany (and some assembly by Porsche in Rossle-Bau, Zuffenhausen).
🏆 Awards & Recognition
Recognitions
Automotive Publications:
Often cited by automotive media as a 'superwagon' and a landmark performance vehicle of its time.
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