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AUDI AVANT RS2 Workshop Repair Manual 1994-1995

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This manual covers the RS2 Avant, a distinctive performance wagon produced from 1994 to 1995. Developed in collaboration with Porsche, this limited-production model is based on the 80/B4 platform and...
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SKU: 129674
AUDI AVANT RS2 Workshop Repair Manual 1994-1995
This manual covers the RS2 Avant, a distinctive performance wagon produced from 1994 to 1995. Developed in collaboration with Porsche, this limited-production model is based on the 80/B4 platform and features a potent 2.2-liter turbocharged 5-cylinder engine paired with renowned Quattro all-wheel-drive system and a 6-speed manual transmission. Its unique selling points include its co-development with Porsche, striking styling, and a premium interior, positioning it as a highly sought-after vehicle among enthusiasts and collectors. This comprehensive workshop service and repair manual provides dealer-level diagnostics, service, repair, and maintenance information for the RS2 Avant. With over 1000 pages of content, it covers all major systems including the powertrain, chassis, electrical components, and body. The manual details routine maintenance, engine and transmission repair procedures, troubleshooting guides, diagnostic trouble codes, and specific technical data such as torque specifications and fluid capacities. It is an essential resource for owners, mechanics, and technicians aiming to maintain and repair this specialized vehicle accurately.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Body Style:
Wagon (Avant)
Codes
Chassis Code:
PO (based on Audi 80/B4 platform)
Engine Code Prefix:
ADU
👋 Introduction
Market Position
Positioning:
High-performance, limited-production homologation special based on the Audi S4/RS2 platform
Target Audience:
Enthusiast owners, specialist mechanics, and automotive restoration professionals
Competitive Analysis
Competitors:
Porsche 911 (964/993), BMW M3 (E36), Mercedes-Benz E500 (W124), Subaru Impreza WRX STi, Mitsubishi Lancer Evolution
Key Features
Unique Selling Points:
Co-developed with Porsche, distinctive styling, potent 5-cylinder engine, Quattro AWD system, premium interior appointments
Manual Value Proposition:
Provides comprehensive, factory-accurate repair information for a rare and specialized vehicle.
📋 Manual Details
Coverage Areas
Model Years Covered:
1994-1995
Market Regions:
Global (Europe, North America, etc.)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Service & Repair Manual
Content Focus:
Dealer-level diagnostics, service, repair, and maintenance
Language
Language:
English (typically, original manufacturer language may vary but translation common)
Format
Digital Format:
Acrobat PDF
Compatibility:
Windows & MAC compatible
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.2L Turbocharged 5-cylinder), Transmission (6-speed manual), Drivetrain (Quattro AWD)
Chassis:
Suspension (Front MacPherson strut, Rear independent multi-link), Steering (Power-assisted rack and pinion), Brakes (Front ventilated discs with Brembo 4-piston calipers, Rear discs)
Electrical:
Wiring diagrams, ECU, lighting, ignition, charging, starting, comfort systems
Body:
Exterior body panels, interior trim, glass, seals, bumpers, aerodynamics
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter replacement, brake pad/rotor replacement, fluid checks and top-offs
Engine Repair:
Engine teardown and rebuild, cylinder head service, piston and connecting rod installation, crankshaft service, timing belt replacement, turbocharger overhaul
Transmission Repair:
Clutch replacement, gearbox disassembly and reassembly, differential service
Diagnostics:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs), sensor testing
Technical Depth
Diagnostic Tools:
Information on use of VAG diagnostic equipment (VCDS/VAG-COM equivalent for the era)
Rebuild Procedures:
Comprehensive step-by-step instructions for complete engine and transmission rebuilds
Torque Specifications:
Detailed torque settings for all fasteners
Fluid Capacities:
Precise fluid volumes for engine oil, coolant, transmission fluid, differential fluid, brake fluid, power steering fluid
📊 Manual Specifications
File Format
File Quality:
High resolution, searchable text
Print Readability:
Designed for digital viewing and printing of individual pages/sections
Print Quality
Print Format Support:
Printable sections for workshop use
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 5-cylinder, turbocharged, intercooled
Displacement:
2,226 cc (2.2 L)
Bore X Stroke:
81.0 mm x 86.4 mm
Compression Ratio:
9.0:1
Valvetrain:
DOHC, 4 valves per cylinder (20 valves total)
Fuel System:
Bosch Motronic electronic fuel injection (EFI)
Forced Induction:
Garrett T3 turbocharger, air-to-air intercooler
Performance
Horsepower:
315 PS (311 bhp; 232 kW) @ 5,600 rpm
Torque:
480 Nm (354 lb-ft) @ 3,000 rpm
0-60 Mph:
4.8 seconds (approx.)
Top Speed:
260 km/h (162 mph)
🔧 Transmission
Standard
Type:
6-speed manual transaxle
Gear Ratios:
Specific ratios are detailed within the manual. Generally geared for performance.
Features
Drivetrain:
Audi Quattro permanent all-wheel drive with Torsen center differential
Clutch:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Length:
4,400 mm (173.2 in)
Width:
1,700 mm (66.9 in)
Height:
1,430 mm (56.3 in)
Wheelbase:
2,610 mm (102.8 in)
Weights
Curb Weight:
1,690 kg (3,726 lb)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Era-specific, no standardized ratings like modern NCAP. Based on Audi 80/B4 platform with enhanced safety features.
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Pre-tensioned front seatbelts, three-point rear seatbelts
Body Structure:
Reinforced chassis and body structure
Active Features
Brakes:
Anti-lock Braking System (ABS) with performance tuning
Traction Control:
AWD system intrinsically provides traction benefits
💡 Technology Features
Infotainment
Audio System:
Premium Audiovox or Concert II stereo system with cassette and/or CD player, often with amplifier.
Climate Control:
Automatic climate control (Climatronic) optional or standard on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Lighting:
Projector beam headlights, fog lights, often with headlight washers.
Connectivity
Era Connectivity:
Limited by modern standards; primarily focused on the vehicle's internal electronic systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically 5,000-7,500 miles or 1 year, whichever comes first, for high-performance vehicles).
Timing Belt Replacement:
Refer to manual (critical service, typically around 60,000-80,000 miles).
Spark Plug Replacement:
Refer to manual (often longer intervals for performance plugs).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 5W-40, 0W-40 synthetic) and API/ACEA ratings suitable for turbocharged engines.
Coolant:
G11 specification coolant (typically blue) or equivalent with appropriate anti-corrosion additives.
Brake Fluid:
DOT 4 or DOT 5.1, depending on manual specification, high-performance fluid recommended.
Transmission Fluid:
Refer to manual for specific GL-4 or GL-5 gear oil for manual transmission. AWD differentials may have separate, specific requirements.
Known Issues
Common Wear Items:
Turbocharger seals, ignition coil packs, suspension components (bushings, ball joints), clutch wear, potential head gasket issues if overheated.
Electronic Failures:
Age-related degradation of wiring harnesses, sensor failures (e.g., MAF, lambda).
Body Corrosion:
Potential for rust in wheel wells, door sills, and undercarriage, depending on climate and care.
📚 Vehicle History
Brand Heritage
Brand Focus:
Audi's reputation for Quattro all-wheel drive technology, performance sedans, and luxury.
Model Evolution
Genesis:
Developed as a homologation special for touring car racing homologation, built by Porsche.
Platform:
Based on the Audi 80 Avant (B4 generation), with significant Porsche engineering and components.
Production
Production Period:
March 1994 - July 1995
Production Numbers:
Approximately 662 units produced.
Manufacturing Location:
Audi's Neckarsulm plant, with final assembly and Porsche modifications done at Porsche's Rossle-Bann factory in Zuffenhausen, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Widely praised for its performance and unique nature by automotive journalists of its era.
Collector Status:
Considered a 'modern classic' and highly sought after by collectors and enthusiasts.
Ratings
Performance Ratings:
Consistently ranked among the fastest estate cars of its generation.
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