🏷️ Basic Information

Make:

Mitsubishi

Model:

Carisma

Year Range:

1995-1999

Generation Name:

DA1A

Chassis Code:

DA1A

👋 Introduction

Segment:

Compact family car, positioned as a practical and value-oriented option in the European market.

Key Competitors:

Ford Focus, Opel Astra, Volkswagen Golf, Peugeot 306, Renault Mégane.

Design Philosophy:

Designed with a focus on comfort, practicality, and European driving tastes, often sharing platform components with Volvo (S40/V40).

Manual Benefit:

Inexpensive way to keep vehicle working properly, saving time and money on repairs.

📋 Manual Details

Coverage Scope:

All Models, Engines, Trim Levels, and Transmission Types

Estimated Page Count:

Detailed page count not specified, but described as 'COMPLETE' and covering 'every single detail'.

Type:

Factory Service Repair Workshop Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine:

Complete engine overhaul, diagnostics, repair, component testing, specifications for all engine variants.

Fuel System:

Fuel injection systems, fuel pump, injectors, fuel lines, evaporative emissions control.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition timing, ECU control.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan systems, pressure testing.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, emissions control.

Transmission Manual:

Clutch operation, gearbox overhaul, shift mechanisms, component replacement, fluid specifications.

Transmission Automatic:

Automatic transmission overhaul, torque converter, valve body, solenoids, electronic control, fluid specifications.

Drivetrain:

Driveshafts, CV joints, differentials, wheel hubs, bearings.

Suspension:

Front and rear suspension components, struts, shocks, control arms, bushings, alignment procedures.

Steering System:

Power steering pump, rack and pinion, steering column, tie rods, hydraulic fluid specifications.

Brake System:

Disc and drum brakes, ABS system, brake calipers, rotors, pads, brake lines, hydraulic fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system, starter motor, lighting, wiring diagrams, fuses, relays, battery replacement.

Engine Control System:

ECU diagnostics, sensor testing (MAF, O2, TPS, etc.), engine performance tuning.

Climate Control System:

HVAC system operation, refrigerant, compressor, blower motor, temperature control.

Body And Chassis:

Body panels, doors, hood, trunk, glass, interior trim, structural components.

Restraints System:

Airbag system operation and diagnostics, seat belt mechanisms.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.

Repair:

Detailed step-by-step repair procedures for all major mechanical and electrical components.

Disassembly Reassembly:

Complete disassembly and reassembly instructions for major vehicle systems.

Diagnostics:

On-board diagnostic (OBD-I/OBD-II) codes interpretation, scan tool usage, sensor data analysis.

Torque Specifications:

Precise torque values for critical fasteners across all systems.

Wiring Diagrams:

Comprehensive and detailed electrical wiring diagrams for all vehicle circuits.

Specifications:

All necessary technical specifications, tolerances, and data for repairs and adjustments.

Depth:

Full factory-level coverage, suitable for both DIY enthusiasts and professional mechanics, including complete engine and transmission rebuilds.

📊 Manual Specifications

File Format Details:

PDF

Printability:

Printable without any restriction.

Binding:

Digital download (PDF format).

Paper Quality:

N/A (Digital Format).

⚙️ Engine Specifications

Engine Codes:

GDI (1.8L 16V DOHC MPI), 4G93 (1.8L 16V DOHC GDI - initially), 4G13 (1.3L 12V SOHC MPI), 4G15 (1.5L 12V SOHC MPI), 4G92 (1.6L 16V DOHC MPI), 4D68 (2.0L 8V SOHC Diesel).

1.8L Gdi (4G93), Approximate Power:

118-125 PS (90-92 kW) depending on variant.

1.6L Mpi (4G92), Approximate Power:

110-115 PS (81-85 kW).

Injection Type:

Multi-Point Fuel Injection (MPI) and Gasoline Direct Injection (GDI) for specific variants.

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission.

Transmission Type Optional:

4-speed Automatic Transmission.

Gear Ratios:

Detailed gear ratios for each transmission type and engine combination are covered in the manual.

📐 Dimensions

Body Styles:

4-door Sedan, 5-door Hatchback.

Curb Weight Range:

Approximately 1150-1300 kg, varying by body style, engine, and transmission.

🛡️ Safety Features

Euro Ncap Results:

Specific Euro NCAP ratings for 1995-1999 models are not readily available but were tested. The manual would detail safety features intended to meet contemporary standards.

ABS:

Anti-lock Braking System (ABS) available on higher trim levels.

Airbags:

Driver and front passenger airbags were optional or standard depending on market and trim level.

Seatbelts:

Pre-tensioner seatbelts for front occupants.

💡 Technology Features

Audio System:

Factory fitted radio/cassette player or CD player, often with speaker upgrades available. Manual may cover basic unit removal/installation.

ABS Operation:

Details on how the ABS system functions and its diagnostic codes are included.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 km or 12 months, but the manual provides precise factory-recommended intervals for each engine variant and driving condition.

Timing Belt Replacement:

For 16V engines (e.g., 1.8 GDI, 1.6 MPI), a critical interval often around 90,000-120,000 km. Manual will specify exact interval and procedure.

Engine Oil Specification:

Viscosity grades like 5W-30, 10W-40, or 10W-30 depending on engine and climate, meeting API or ACEA specifications. Manual will list exact API/ACEA rating.

Coolant Specification:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify Mitsubishi Genuine Coolant or equivalent.

Transmission Fluid Manual:

GL-4 or GL-5 gear oil for manual transmissions, specific viscosity grade detailed in manual.

Transmission Fluid Automatic:

ATF SP-III or equivalent for automatic transmissions. Manual will specify the exact type and capacity.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid. Manual will specify the precise type.

Engine Idling Instability:

Can occur due to dirty throttle body or idle air control valve (IACV), particularly on GDI engines. Manual covers cleaning and adjustment procedures.

Suspension Wear:

Worn suspension bushings and ball joints can lead to knocking noises and poor handling. Manual details replacement and inspection.

Timing Belt Failure:

Critical component requiring timely replacement to avoid catastrophic engine damage. Manual stresses importance and correct procedure.

Electrical Connector Corrosion:

Can affect various systems; manual provides wiring diagrams and diagnostic steps for common electrical faults.

📚 Vehicle History

Mitsubishi Automotive:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history dating back to 1917.

Carisma Development:

Developed as part of a joint venture with Volvo, sharing the 'Project Sirius' platform with the Volvo S40 and V40. Designed primarily for the European market.

Manufacturing Location:

Primarily produced at the NedCar plant in Born, Netherlands.

🏆 Awards & Recognition

Model Achievements:

While not a recipient of major 'Car of the Year' awards in its segment, it was well-received for its practicality, comfort, and value in many European markets. The manual's quality reflects its professional design.