1995-2000 Aprilia Pegaso 650/655 Motorcycle Workshop Repair & Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 153540

Etiquetas: 1995 1996 1997 1998 1999 2000 655 Aprilia Engines Motorcycle Pegaso 650 Pegaso 655 Rotax

Variantes de producto

Descripción

The Aprilia Pegaso 650 and 655, produced between 1995 and 2000, represent a distinguished line of dual-sport and adventure touring motorcycles, renowned for their blend of comfortable ergonomics, capable performance, and distinctive Italian styling. Powered by the reliable Rotax 655 single-cylinder, liquid-cooled engine, these models offer a balanced riding experience suitable for both on-road touring and light off-road excursions. Their engineering quality is underscored by a robust steel tubular frame and effective hydraulic disc braking systems, making them a solid choice for riders seeking versatility and enduring performance. This comprehensive workshop repair and service manual, spanning 814 pages and available in English, Spanish, and Italian, provides essential guidance for maintaining and repairing the Aprilia Pegaso 650/655. It covers all critical systems, including detailed procedures for engine overhaul, transmission and drivetrain maintenance, chassis and suspension adjustments, braking system servicing, and electrical system diagnostics. With step-by-step instructions, troubleshooting guides, and detailed technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to preserve the optimal condition and performance of their Pegaso motorcycle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso

Model Variant:

650/655

Production Years Covered:

1995, 1996, 1997, 1998, 1999, 2000

Codes

Engine Codes:

BRP Rotax 655 (specific to 655 models)

👋 Introduction

Market Position

Vehicle Segment:

Dual-sport / Adventure Touring Motorcycle

Competitive Analysis

Key Competitors Era:

BMW F650 Funduro, Honda Transalp, Suzuki DR650, Yamaha XT600/XT660

Key Features

Distinguishing Attributes:

Rotax engine reliability, comfortable ergonomics for touring, capable off-road (for its class), distinctive Italian styling

Manual Quality Assurance:

100% complete and intact, no missing/corrupt pages.

📋 Manual Details

Coverage Areas

Vehicle Models:

Aprilia Pegaso 650, Aprilia Pegaso 655 (all styles and engines)

Page Count

Total Pages:

Content Breadth:

Extensive page count indicates comprehensive coverage of all aspects of the motorcycle.

Manual Type

Manual Category:

Workshop Repair & Service Manual

Language

Languages Included:

English, Spanish, Italian

Format

Digital Format:

Device Compatibility:

Windows, Mac, Linux compatible

Searchability:

Implied searchable PDF for efficient information retrieval.

Delivery

Download Method:

Instant download link on checkout and via email after payment.

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, top end, bottom end, lubrication, cooling, fuel system, ignition system, exhaust system

Transmission Drivetrain:

Clutch, gearbox, final drive (chain and sprockets)

Chassis Suspension:

Frame, front suspension (forks), rear suspension (shock absorber, swingarm), steering system

Braking System:

Front and rear brake systems (hydraulic, calipers, master cylinders, lines), brake fluid specifications

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system, lighting, instrumentation, electronic components

Bodywork Fittings:

Fairings, body panels, fuel tank, seat, fenders, storage

Wheel Tire Suspension:

Wheel assembly, spoke tension, tire replacement, suspension tuning and overhaul.

Exhaust System:

Exhaust pipe and muffler inspection, removal, and installation.

Procedures Included

Maintenance Tasks:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant replacement, spark plug replacement, air filter service

Repair Procedures:

Engine component replacement, transmission rebuild, suspension overhaul, brake system repair, electrical troubleshooting and repair, bodywork repair

Troubleshooting Diagnostics:

Problem diagnosis for engine, electrical, fuel, and chassis systems; step-by-step troubleshooting guides

Electrical Diagnostics:

Detailed troubleshooting of starting, charging, lighting, and ignition systems; comprehensive wiring diagrams are a key feature.

Fuel System Maintenance:

Carburetor cleaning, adjustment, and rebuilding; fuel filter replacement.

Bodywork Repair:

Fairing repair, panel replacement, fastener tightening and replacement.

Technical Depth

Depth Of Information:

Comprehensive rebuild procedures, detailed torque specifications, diagnostic flowcharts, electrical schematics

Instructional Style:

Numbered instructions, detailed sub-steps, notes, cautions, and warnings.

Wiring Diagrams Detail:

Detailed wiring diagrams integrated with electrical service procedures for ease of use.

📊 Manual Specifications

File Format

File Type:

Cross-platform PDF

Print Quality

Printability:

Printable

Illustrations Quality:

Detailed illustrations, drawings, and photos; enlarged insets for detailed part examination.

Binding Type

Binding Method:

N/A (Digital PDF)

Paper Type

Digital Medium:

PDF Document

Protection

Digital Rights Management:

DRM-free

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Engine Manufacturer:

Rotax (BRP)

Engine Displacement:

654.7 cc (approx. for Rotax 655)

Performance

Peak Horsepower:

Approximately 48-50 HP (specific figures vary by year and tune)

Peak Torque:

Approximately 58-60 Nm (specific figures vary by year and tune)

Fuel System

Fuel Delivery:

Carburetor (e.g., Dell'Orto PHM 40) or Fuel Injection (later models may have FI, though this manual covers carburetors primarily for the era)

Fuel Type:

Unleaded gasoline

Carburetor Model:

Likely Dell'Orto PHM 40 or similar, with specific tuning and adjustment procedures provided.

Engine Components

Cooling System:

Liquid-cooled

Bore X Stroke:

Specific dimensions available within the manual.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh gearbox

Features

Clutch Type:

Wet multi-plate clutch

Final Drive:

O-ring sealed chain drive

📐 Dimensions

Exterior

Wheelbase:

Approx. 1490 mm (58.7 inches)

Weights

Dry Weight:

Approx. 180 kg (397 lbs)

Fuel Capacity:

Approx. 17 Liters (4.5 US Gallons)

🛡️ Safety Features

Passive Features

Frame Construction:

Steel tubular frame

Active Features

Braking System Type:

Hydraulic disc brakes front and rear

Front Brake Specification:

Single disc, twin-piston caliper (typically 300mm diameter)

Rear Brake Specification:

Single disc, single-piston caliper (typically 220mm diameter)

💡 Technology Features

Infotainment

Instrumentation Features:

Analog speedometer, tachometer, odometer, trip meter, warning lights (oil pressure, neutral, turn signals, high beam).

Driver Assistance

Electronic Aids:

None in the modern sense; relies on rider skill and mechanical systems.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 - 5,000 km or annually, as per manual recommendations.

Valve Clearance Check:

Typically every 6,000 - 10,000 km, as detailed in the manual.

Brake Fluid Replacement:

Typically every 2 years or as recommended by the manufacturer.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 10W-40 or 15W-50 (refer to manual for precise viscosity based on climate).

Coolant Type:

Ethylene glycol-based antifreeze mixture (50% water, 50% antifreeze), check manual for specific type and capacity.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Fork Oil Type:

Refer to manual for specific viscosity and capacity.

Known Issues

Common Wear Items:

Clutch wear, chain and sprocket wear, fork seal leaks, potential carburetor jetting issues if not properly maintained.

Electrical Maintenance Notes:

Corrosion in connectors, battery maintenance, regulator/rectifier health.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Aprilia is an Italian motorcycle manufacturer.

Model Evolution

Pegaso Lineage:

The Pegaso line has been a staple for Aprilia in the dual-sport category, known for blending on-road comfort with off-road capability.

Engine Progression:

The Pegaso 650/655 models primarily utilized the robust Rotax single-cylinder engine, a well-regarded unit known for its durability.

Production

Manufacturing Location:

Italy