Service Repair Manual Engine Rotax 655 Aprilia Pegaso 650 1995-2000

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The Aprilia Pegaso 650, produced between 1995 and 2000, is a capable dual-sport motorcycle known for its distinctive Italian styling and the robust performance of its Rotax 655 engine. This...

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Tipo: Motorcycle

Proveedor:

SKU: 119205

Etiquetas: 1995 1996 1997 1998 1999 2000 655 Aprilia Engines Motorcycle Pegaso 650 Rotax

Variantes de producto

Descripción

The Aprilia Pegaso 650, produced between 1995 and 2000, is a capable dual-sport motorcycle known for its distinctive Italian styling and the robust performance of its Rotax 655 engine. This model, representing the first generation of the Pegaso line, offers a versatile riding experience suitable for both on-road commuting and light off-road adventures, distinguishing itself with a torquey single-cylinder powerplant. Its design emphasizes practicality and a connection to Aprilia's rich racing heritage, making it a favored choice for riders seeking a reliable and engaging machine. This factory service repair manual provides comprehensive guidance for the Aprilia Pegaso 650 (1995-2000) specifically focusing on the Rotax 655 engine. It covers essential maintenance procedures, detailed engine disassembly and reassembly steps, and troubleshooting guides for common issues. The manual also includes technical specifications for engine systems, fluids, and performance, serving as an invaluable resource for owners and technicians alike to ensure the proper upkeep and repair of this iconic motorcycle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Year:

1995-2000

Engine Code:

Rotax 655

Generation

Generation Identifier:

First Generation (Pre-2001 Models)

Codes

Vin Code Range:

Not explicitly provided, but typically specific to Aprilia VIN structure for these years.

👋 Introduction

Market Position

Market Segment:

Dual-sport motorcycle, adventure touring.

Competitive Analysis

Competitors:

BMW F650 Funduro, Honda Transalp, Yamaha TDM.

Key Features

Unique Selling Points:

Robust Rotax engine, distinctive Italian styling, capable for both on-road and light off-road use.

📋 Manual Details

Coverage Areas

Coverage:

Exclusively covers the Rotax 655 engine for Aprilia Pegaso 650 models (1995-2000).

Page Count

Page Count:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English, German (Bilingual)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (cylinder head, cylinder, piston, crankshaft, connecting rod), lubrication system, cooling system, fuel system (carburetor specific details), ignition system, exhaust system.

Procedures Included

Maintenance:

Routine maintenance checks, oil changes, filter replacements, spark plug service, valve clearance adjustment.

Repair Disassembly Reassembly:

Complete step-by-step procedures for engine disassembly and reassembly with detailed illustrations.

Troubleshooting:

Diagnostic procedures for common engine issues, fault finding guides.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to in-depth engine rebuilds and repairs.

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Quality:

High Quality, Fully Printable

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Engine Manufacturer:

Rotax

Engine Code:

Displacement:

652 cc (approx.)

Bore X Stroke:

100 mm x 83 mm (typical for this engine)

Compression Ratio:

10.0:1 (typical)

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 48-50 HP at 6500 RPM (varies by specific model year and tuning)

Torque:

Approx. 58-60 Nm at 5500 RPM (varies)

Fuel System

Fuel Delivery:

Carburetor (e.g., Dell'Orto PHM 40 DD)

Fuel Type:

Unleaded gasoline, octane rating 91 or higher

Lubrication System

Oil Type:

API SG or higher, SAE 10W-40 or 15W-50 motorcycle oil.

Oil Capacity:

Approx. 1.7 - 1.9 liters (with filter change)

Cooling System

Cooling Method:

Liquid-cooled

Coolant Type:

Ethylene glycol-based antifreeze mixture (50/50 with distilled water)

Ignition System

Ignition Type:

Electronic CDI (Capacitor Discharge Ignition)

Spark Plug Type:

NGK CR9EK or equivalent

Spark Plug Gap:

0.7 - 0.8 mm

🔧 Transmission

Standard

Transmission Type:

5-speed manual constant mesh

Clutch Type:

Wet multi-plate clutch

Features

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Not specified in product info, refer to specific model year data.

Width:

Not specified in product info, refer to specific model year data.

Height:

Not specified in product info, refer to specific model year data.

Weights

Dry Weight:

Approx. 175 kg (varies by year/trim)

Wet Weight:

Approx. 190 kg (with fluids, varies)

Fuel Tank Capacity:

Approx. 16 liters

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety ratings are typically not standardized like automotive).

Active Features

Braking System Front:

Disc brake, dual piston caliper (e.g., Brembo or Grimeca)

Braking System Rear:

Disc brake, single piston caliper

Passive Features

Lighting:

Halogen headlight, LED taillight (typical for later models in the range).

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic analog instrumentation: speedometer, tachometer, odometer, engine temperature gauge, indicator lights).

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km or 12 months, whichever comes first.

Valve Clearance Check:

Every 12,000 km or 24 months.

Air Filter Cleaning:

Every 6,000 km, replace as needed.

Fluid Specifications

Engine Oil Specification:

SAE 10W-40 or 15W-50, API SG or higher.

Coolant Specification:

50/50 mix of ethylene glycol antifreeze and distilled water.

Brake Fluid Specification:

DOT 4

Known Issues

Common Engine Problems:

Carburetor tuning and synchronization can be sensitive; potential for wear on the cam chain tensioner; stator or regulator/rectifier failure can occur with age.

Typical Wear Items:

Clutch plates, spark plugs, chain and sprockets, fork seals.

📚 Vehicle History

Brand Heritage

Aprilia Heritage:

Founded in 1945, Aprilia has a strong racing pedigree and a history of producing innovative motorcycles, particularly in the smaller displacement and performance segments.

Model Evolution

Pegaso Evolution Overview:

The Pegaso line began in the early 1990s, evolving into a versatile dual-sport offering. The 650cc single-cylinder Rotax engine proved to be a reliable and torquey powerplant, making the Pegaso popular for commuting and light adventure touring.

Production

Production Period:

1995-2000 (for this specific engine and model variant).

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

No specific widely publicized awards are associated with this model, but it gained a strong following among owners for its versatility and the robustness of the Rotax engine.