The SZR660, produced between 1995 and 2000, is a motorcycle renowned for its spirited performance and distinctive single-cylinder engine. The reputation for engineering excellence and reliability is evident in this model, which offers a potent blend of power and handling, making it a compelling choice for riders seeking an engaging experience. Its robust liquid-cooled, 4-stroke, DOHC, 5-valve engine, with an approximate displacement of 660cc, delivers accessible torque and a unique character often praised in its class.
This Factory Service Repair Manual provides comprehensive guidance for the repair, maintenance, and restoration of your SZR660. It covers a wide array of systems, including the engine, chassis, fuel, electrical, and cooling systems, offering detailed step-by-step instructions, troubleshooting guides, and technical specifications. With in-depth information, diagrams, illustrations, and wiring schematics, this manual is an essential resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle.
Production Years:
1995-2000
Target Audience:
Owners and technicians performing maintenance and repairs on the Yamaha SZR660
Manual Value:
Provides complete information for all repair and maintenance needs, reducing reliance on external shops.
Content Format:
Includes exploded views and detailed pictures for clarity.
Coverage Areas:
Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration
Manual Type:
Factory Service Repair Manual
Systems Covered:
General Information, Specifications, Periodic Checks and Adjustments, Engine Overhaul, Chassis, Engine, Cooling System, Carburetors, Fuel System, Electrical System, Fuel Injection System, Drive Train, Troubleshooting
Procedures Included:
Step-by-step repair instructions, troubleshooting guides, maintenance procedures, overhaul procedures, rebuild procedures
Technical Depth:
Detailed, suitable for DIY and experienced mechanics
File Format Details:
Downloadable PDF, compatible with WINDOWS and MAC
Software Requirements:
Adobe PDF Reader
Delivery Method:
Instant Digital Download
Content Quality:
High detail, including diagrams, illustrations, wiring schematics, and specifications
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve, single-cylinder
Estimated Displacement:
Approximately 660cc (specific displacement varies by exact model variant, typically around 659cc)
Fuel Delivery:
Carburetor and/or Fuel Injection (manual covers both possibilities, indicating specific coverage for 'Fuel Injection System' and 'Carburetors')
Cooling Method:
Liquid-cooled
Transmission Type:
Manual transmission (details on gears, clutch, and drive chain expected within manual)
Final Drive:
Chain drive (typical for this class of motorcycle)
Dry Weight:
Refer to manual for precise specifications (typically around 160-180 kg for comparable models)
Braking System:
Disc brakes (front and rear, specific caliper and disc details in manual)
Tire Sizes:
Refer to manual for specific front and rear tire size recommendations (e.g., 110/70-17 front, 150/70-17 rear are common for this style).
Ignition System:
CDI (Capacitor Discharge Ignition) or Electronic Ignition System, with specific details in the electrical section.
Carburetor Type:
Mikuni or Keihin multi-carburetor setup, specific models and jetting detailed in the manual.
Oil Change Interval:
Refer to manual for specific mileage/time interval (typically 3,000-6,000 miles or 6-12 months).
Engine Oil Type:
Yamaha recommends specific viscosity grades and API classifications (e.g., Yamalube 10W-40, API SG or higher).
Coolant Type:
High-quality ethylene glycol-based coolant with anti-corrosion additives.
Common Wear Items:
Clutch wear, brake pad and rotor wear, chain and sprockets, fork seals, carburetor jetting adjustments (if applicable).
Chain Adjustment:
Regular checks for tension and lubrication are crucial for drivetrain longevity.
Tire Pressure:
Maintaining correct tire pressure is vital for handling, safety, and tire life.
Manufacturer Reputation:
Yamaha is renowned for its high-performance motorcycles, innovative engineering, and reliable engines.
Model Segment:
Sportbike/Naked Sportbike class, often utilizing a single-cylinder engine for a unique riding experience.
Manufacturing Origin:
Likely manufactured in Japan or other Yamaha global production facilities.
Model Reputation:
The SZR660 series, particularly those utilizing the popular 660cc single-cylinder engine, are often praised for their torque, characterful engine, and capable chassis.
