Market Segment:
Touring snowmobile, designed for comfort and longer-distance riding.
Competitive Context:
Competed against other touring snowmobiles from brands like Ski-Doo, Arctic Cat, and Yamaha in the mid-1990s, offering Polaris's signature performance and reliability.
Model Highlights:
Known for its touring comfort, likely featuring a larger engine, comfortable seating for two (implied by 'Touring'), and storage for longer excursions.
Manual Illustration Quality:
Manuals from this era are known for a wealth of detailed illustrations, diagrams, schematics, and pictures to facilitate understanding and execution of repair tasks.
Manual Benefit:
Enables owners to perform maintenance and repairs themselves, saving money and ensuring proper upkeep of their 1995 Polaris RXL Touring snowmobile.
Engine Systems:
Engine removal, disassembly, inspection, assembly, tuning, top end, bottom end, oil pump, starter, flywheel magneto, primary sheave.
Fuel And Ignition Systems:
Fuel system, carburetor removal, disassembly, inspection, assembly, tuning, fuel injection system repair and troubleshooting, ignition system, ignition timing, spark plug, CDI unit, charging system, voltage regulator.
Drivetrain And Suspension:
Power train, sheave alignment, clutch tuning, V-belt, chain case, brake system, slide rail suspension, drive track.
Chassis And Electrical:
Chassis, steering assembly and adjustment, skis, oil tank, fuel tank, electrical system, lighting system, electric starting system, battery.
Machine Identification:
Includes machine identification section for VIN and model number decoding.
Internal Engine Components:
Covers detailed disassembly and inspection of internal engine parts like pistons, rings, crankshaft, connecting rods, and bearings.
Maintenance Procedures:
Pre-season preparation, periodic maintenance, tune-up, high altitude tuning, cable adjustments (starter, throttle, oil pump).
Repair Procedures:
Complete teardown and reassembly for all major components, including engine rebuilds, carburetor servicing, brake overhaul, and suspension repair.
Troubleshooting Guides:
Specific troubleshooting sections for fuel system, ignition system, and general engine performance issues.
Wiring Diagrams:
Includes comprehensive wiring diagrams and wire/cable routing diagrams, essential for electrical system diagnosis and repair.
Pre Season Preparation:
Detailed guidance on preparing the snowmobile for the winter riding season, covering essential checks and fluid top-offs.
Track Adjustment:
Specific instructions for adjusting track tension, vital for performance and preventing damage.
Carburetor Tuning Data:
Specific carb tuning data provided, including jet sizes, needle positions, and air screw settings for optimal performance across different conditions.
Technical Depth Level:
In-depth, factory-level technical detail suitable for dealership technicians and experienced DIY mechanics, covering everything from basic adjustments to complete component overhauls.
Diagnostic Capabilities:
The manual provides diagnostic procedures and troubleshooting flowcharts for various systems, enabling owners to identify and resolve issues effectively.
Exploded Diagrams:
Features exploded diagrams that visually break down components, aiding in correct assembly and identification of parts.
Specifications Data:
Contains critical specifications such as tightening torques for various fasteners and conversion tables for easy reference.
Engine Type:
Liquid-cooled, 2-stroke, twin-cylinder (common for Polaris RXL models of this era).
Engine Displacement:
Likely in the 600cc to 700cc range for a touring model of this era. Specific displacement not provided in product information, but RXL typically denoted larger engines.
Horsepower Estimate:
Estimated 80-100+ horsepower, depending on exact displacement and tuning. Specific figures not available in product data.
Carburetor Details:
Dual Mikuni carburetors (common for this engine configuration and era), with detailed tuning data provided in the manual.
Oil Delivery:
Automatic oil injection system, with cable adjustment procedures detailed in the manual.
Fuel Injection Details:
While not all RXL models had EFI, the manual lists 'Fuel Injection System' as a topic, indicating potential EFI variants or diagnostic information for related components if applicable.
Engine Description:
Likely a Polaris Liberty engine or similar performance-oriented 2-stroke for its era, known for power delivery.
Periodic Maintenance Schedule:
The manual covers periodic maintenance, though specific intervals for tasks like spark plug replacement, chain case oil changes, and clutch cleaning are detailed within the procedures.
Engine Oil Type:
Not explicitly stated in product info, but typically requires a high-quality 2-stroke snowmobile oil, often a blend or synthetic. The manual would specify the exact type and grade.
Coolant Type:
Likely a permanent antifreeze/coolant mixture suitable for liquid-cooled engines. The manual will specify the type and mixture ratio.
Chain Case Oil:
Specific type and grade of oil for the chain case would be provided in the manual. Typically a heavier weight gear oil.
Spark Plug Specification:
The manual would specify the correct spark plug model and gap, critical for ignition system performance. E.g., NGK or Champion plugs.
Common Wear Items:
As a 1995 model, common wear items might include clutch components, suspension bushings, track lugs, and potential carburetor jetting issues due to age and fuel quality.
Maintenance Importance:
Adherence to the maintenance schedule outlined in the manual is crucial for longevity and optimal performance of a vintage snowmobile like this.
