Mitsubishi Eclipse 1996-1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Codes Chassis Codes: D32A (front-wheel drive), D38A (all-wheel drive) Generation Generation Designation: Second Generation (1995-1999) 👋 Introduction Market Position Market Segment: Sport...

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Tipo: Coches

Proveedor:

SKU: 415528

Etiquetas: 1996 1997 1998 1999 Car Cars Eclipse Misc Mitsubishi

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse

Codes

Chassis Codes:

D32A (front-wheel drive), D38A (all-wheel drive)

Generation

Generation Designation:

Second Generation (1995-1999)

👋 Introduction

Market Position

Market Segment:

Sport Compact, Affordable Performance Coupe/Convertible

Competitive Analysis

Key Competitors:

Nissan 240SX, Toyota Celica, Honda Prelude, Ford Mustang, Chevrolet Camaro.

Key Features

Design Philosophy:

Stylish, sporty design with optional turbocharged performance, offering a compelling value proposition in the sport compact segment.

Performance Options:

Availability of naturally aspirated and potent turbocharged engines, along with front-wheel drive and all-wheel drive configurations.

📋 Manual Details

Coverage Areas

Vehicle Years:

1996, 1997, 1998, 1999

Engine Variants:

2.0L DOHC Non-Turbo (4G63), 2.0L DOHC Turbocharged (4G63T), 2.4L SOHC (4G64)

Transmission Types:

5-Speed Manual, 4-Speed Automatic

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system, ignition system, exhaust system, engine torque specifications, engine component removal/installation.

Engine Management:

ECU (Engine Control Unit) operation, sensor diagnostics, fuel injection control, ignition timing control, emissions control systems (EVAP, EGR), diagnostic trouble codes (DTCs), OBD-II (On-Board Diagnostics II) information.

Transmission Mechanical:

Manual transmission (gearbox, clutch, shifter linkage), Automatic transmission (torque converter, hydraulic control, gear sets, valve body, electronic controls), transmission fluid specifications, removal/installation.

Drivetrain:

Front-wheel drive (FWD) axles, Constant Velocity (CV) joints, seals. All-wheel drive (AWD) system (transfer case, driveshaft, rear differential, viscous coupling unit), AWD system operation and maintenance.

Suspension:

Front suspension (struts, control arms, ball joints, bushings, sway bar), Rear suspension (multi-link independent suspension, shock absorbers, springs, bushings), wheel alignment specifications, suspension component replacement.

Steering:

Power steering system (pump, lines, rack and pinion, fluid), steering column, tilt mechanism, steering wheel removal/installation, steering system diagnostics.

Brakes:

Front disc brakes (calipers, rotors, pads), Rear disc brakes (calipers, rotors, pads), Anti-lock Braking System (ABS) components and operation, brake fluid specifications, parking brake system, brake system bleeding procedures.

Electrical System:

Battery, charging system (alternator, voltage regulator), starting system (starter motor, ignition switch), lighting system (headlights, taillights, interior lights), wiring diagrams, fuse box locations, relays, horn.

Body And Chassis:

Body panel removal/installation (hood, doors, fenders, bumpers), glass replacement, interior trim removal, chassis components, rust prevention and repair, undercoating.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components (compressor, condenser, evaporator, heater core), refrigerant handling, A/C system diagnostics and repair, cabin air filter replacement.

Interior Trim:

Dashboard removal, center console, door panels, seat removal and installation, headliner replacement, carpet replacement.

Procedures Included

Routine Maintenance:

Oil change intervals, filter replacement (oil, air, fuel, cabin), spark plug replacement, tire rotation, fluid level checks and top-offs, battery maintenance.

Engine Repair:

Engine overhaul, head gasket replacement, timing belt/chain replacement (depending on specific engine variant), piston ring replacement, valve stem seal replacement.

Transmission Repair:

Clutch replacement, manual transmission overhaul, automatic transmission rebuild, transmission fluid and filter change.

Brake Service:

Brake pad and rotor replacement, brake caliper service, brake line replacement, ABS system diagnostics and component replacement, brake bleeding.

Suspension And Steering Repair:

Shock absorber and strut replacement, ball joint replacement, control arm bushing replacement, tie rod end replacement, power steering pump replacement, rack and pinion rebuild/replacement.

Electrical Diagnostics:

Troubleshooting electrical faults, testing sensors and actuators, starter and alternator testing, wiring harness repair, diagnostic scan tool usage.

Troubleshooting Guides:

Systematic approaches to diagnosing common problems, symptom-based troubleshooting charts, error code interpretations.

Bodywork And Collision Repair:

Panel alignment, door and window seal replacement, minor body panel repair, paint code information (may be limited).

Technical Depth

Diagnostic Capability:

Advanced diagnostic procedures, component testing, scan tool data interpretation, troubleshooting flowcharts.

Repair Completeness:

Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and assembly procedures.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all major systems, including engine, transmission, body, chassis, and HVAC.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution scans, ensuring legibility of text and diagrams. Designed for clear printing.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Searchability

Searchability:

Text-searchable PDF, allowing for quick navigation to specific topics or keywords.

⚙️ Engine Specifications

Primary Engine

Engine Code Standard:

4G63 (2.0L DOHC)

Engine Displacement Standard:

1997 cc

Engine Type Standard:

Inline 4-cylinder, DOHC, 16-valve

Engine Code Optional:

4G64 (2.4L SOHC)

Engine Displacement Optional:

2351 cc

Engine Type Optional:

Inline 4-cylinder, SOHC, 16-valve

Performance

Horsepower Standard Non Turbo:

140-145 hp @ 6000 rpm (approx.)

Torque Standard Non Turbo:

130-135 lb-ft @ 4000 rpm (approx.)

Horsepower Turbocharged:

205-210 hp @ 6000 rpm (approx.)

Torque Turbocharged:

205 lb-ft @ 3000 rpm (approx.)

Horsepower Optional:

140-150 hp @ 5500-6000 rpm (approx.)

Torque Optional:

150-160 lb-ft @ 3000-4000 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPI).

Fuel Type:

Unleaded Gasoline (87 Octane for non-turbo, 91 Octane recommended for turbo models)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual

Optional

Transmission Type Optional:

4-Speed Automatic

Features

AWD Availability:

Available on turbocharged models (GT AWD).

Clutch Type:

Hydraulically actuated, single dry plate clutch (manual transmission).

📐 Dimensions

Exterior

Length:

179.5 inches (approx.)

Width:

70.2 inches (approx.)

Height:

51.6 inches (approx.)

Wheelbase:

103.1 inches (approx.)

Interior

Seating Capacity:

4 passengers

Weights

Curb Weight FWD:

2900-3050 lbs (approx.)

Curb Weight AWD Turbo:

3250-3400 lbs (approx.)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not explicitly rated for this generation in all configurations, but generally considered average for its class.

NHTSA Front Impact Passenger:

Not explicitly rated for this generation in all configurations, but generally considered average for its class.

Active Features

Anti-lock Braking System (ABS) standard on GT and optional on ES/base models.

Passive Features

Airbags:

Driver and passenger airbags standard.

Seatbelts:

3-point front and rear seatbelts.

Structural Reinforcement:

Reinforced side-impact door beams.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with cassette player and optional CD player. Basic speaker system.

Driver Assistance

Available on higher trims and optional on others for enhanced braking control.

Connectivity

OBD Ii Support:

Equipped with OBD-II diagnostic port for emissions and engine performance monitoring.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (normal service), 7,500 miles or 6 months (severe service) - check manual for specific recommendations.

Timing Belt Replacement:

Every 60,000 - 90,000 miles (critical for 4G63 engines to prevent catastrophic failure).

Spark Plug Replacement:

Every 30,000 - 60,000 miles depending on spark plug type.

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30 or 10W-30 (check owners manual for specific viscosity).

Transmission Fluid Manual:

API GL-3 or GL-4 SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

Mitsubishi DiaQueen J3 or equivalent ATF (Dexron II/III might be acceptable depending on specific application, consult manual).

Coolant Type:

Ethylene Glycol based antifreeze, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Turbo Seals:

Turbocharged models (GSX) can be prone to turbocharger seal failure if not maintained properly or if pushed too hard without proper cooling/warm-up.

Suspension Bushings:

Worn suspension bushings (control arms, sway bar) leading to clunking noises and poor handling are common on higher mileage examples.

Automatic Transmission:

Some automatic transmissions can experience delayed engagement or slipping, especially if fluid maintenance has been neglected.

Oil Leaks:

Valve cover gasket leaks and oil pan gasket leaks are relatively common with age.

A C System:

A/C system leaks and compressor failures can occur with age and mileage.

📚 Vehicle History

Brand Heritage

Mitsubishi Sporting Legacy:

Mitsubishi has a strong heritage in motorsport, particularly with the Lancer Evolution, which shares engine technology with the Eclipse GSX.

Model Evolution

Generation Introduction:

The second generation Eclipse was completely redesigned for the 1995 model year, moving to the new Mitsubishi platform and sharing it with the Eagle Talon and Plymouth Laser (which were discontinued mid-generation).

Performance Differentiation:

The GSX model with its turbocharged 4G63T engine and AWD became a benchmark for performance in its class, influencing the sport compact market.

Production

Manufacturing Location:

Normal, Illinois, USA (joint venture with Diamond-Star Motors - DSM).

Production Span:

1995-1999 (for the second generation model).

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

The turbocharged GSX model was frequently praised in automotive reviews for its performance and handling, often considered a strong contender in its segment.

Ratings

Sports Compact Performance:

Widely regarded as one of the best performance values in the 1990s sport compact market, especially the AWD turbo models.