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Alfa Romeo 145 146 Service Repair Workshop Manual 1996-2001

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The Alfa Romeo 145 and 146, produced from 1996 to 2001, represent a significant chapter in the brand's history as compact family cars. Sharing the Type 930 platform with the...
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SKU: 131572
Alfa Romeo 145 146 Service Repair Workshop Manual 1996-2001
The Alfa Romeo 145 and 146, produced from 1996 to 2001, represent a significant chapter in the brand's history as compact family cars. Sharing the Type 930 platform with the Fiat Bravo/Brava, these models aimed to blend Italian design flair and sporty handling with practicality. Notable for their availability of signature Twin Spark engines, ranging from 1.4L to 2.0L, they offered an engaging driving experience. The 145 featured a 3-door hatchback body style, while the 146 offered a more practical 5-door configuration, both designed with a focus on enthusiast appeal and a distinct aesthetic characterized by clean lines and a purposeful stance. This comprehensive factory service and repair workshop manual provides A-Z coverage for all 145 and 146 variants produced between 1996 and 2001. It details essential maintenance procedures, in-depth troubleshooting guides, and step-by-step repair instructions for all major systems, including the engine (all Twin Spark and Diesel variants), transmission, drivetrain, suspension, brakes, steering, and electrical systems. Furthermore, the manual includes extensive technical specifications, torque values, detailed diagrams, and complete wiring schematics, making it an invaluable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair these vehicles to factory standards.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
146
Production Years Covered:
1996-2001
Codes
Platform Code:
Type 930 (shared with Fiat Bravo/Brava)
👋 Introduction
Market Position
Vehicle Segment:
Compact/Small Family Car
Brand Perception:
Sporty handling, Italian design, enthusiast appeal
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Peugeot 306, Fiat Bravo/Brava
Key Features
Design Philosophy:
Styling by Pininfarina (exterior for 145), practical hatchback design
Technical Highlights:
Availability of Alfa Romeo's signature Twin Spark engines
📋 Manual Details
Coverage Areas
Models Covered:
All 145 and 146 variants
Repair Scope:
A-Z, comprehensive repair and maintenance
Page Count
Estimated Page Count:
Extensive (typical for factory service manuals covering multiple years/models)
Manual Type
Manual Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
All engine types, including Twin Spark (1.4, 1.6, 1.8, 2.0) and Diesel variants
Engine Management:
Fuel injection systems, ignition systems, emissions control
Transmission:
Manual and Selectronic (automatic) transmissions
Drivetrain:
Clutch, drive shafts, differentials
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings
Brakes:
Hydraulic systems, calipers, pads, discs, ABS (where applicable)
Steering:
Power steering system, steering rack, columns
Electrical System:
Battery, alternator, starter motor, lighting, fuse box, relays
Body And Chassis:
Body panels, doors, hinges, latches, interior trim, structural components
Heating Ventilation Air Conditioning:
HVAC system operation, components, and service
Interior Features:
Seats, airbags, seatbelts, dashboard, instruments
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides for common issues, fault code interpretation
Repair:
Step-by-step instructions for component removal, installation, and adjustment
Overhaul:
Engine, transmission, and other major component rebuild procedures
Electrical Troubleshooting:
Wiring diagrams for all circuits, pinpoint testing procedures
Body Repair:
Dent removal, panel replacement, rust repair, paint preparation
Technical Depth
Depth:
Factory level, suitable for professional technicians and advanced DIYers
Illustrations:
Detailed diagrams, illustrations, and exploded views
Wiring Schematics:
Complete and detailed wiring diagrams for all systems
Specifications:
Comprehensive technical specifications, tolerances, and torque values
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully printable, allowing for enlarged images
Resolution:
High-resolution for clear viewing and printing
Binding Type
Binding Type:
Digital (Downloadable PDF), no physical binding
Paper Type
Paper Type:
N/A (Digital format)
Compatibility
Operating Systems:
Windows (7, Vista 32/64, XP, ME, 98, NT, 2000), macOS
Device Compatibility:
PC, Tablet, Mac
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Alfa Romeo Twin Spark
Engine Variants:
1.4 L (1370 cc), 1.6 L (1598 cc), 1.8 L (1747 cc), 2.0 L (1970 cc) DOHC 16V
Performance
Power Range:
Approximately 90 HP to 155 HP depending on engine variant
Torque Range:
Approximately 120 Nm to 187 Nm depending on engine variant
Fuel System
Fuel Injection:
Multi-point electronic fuel injection (MPI)
Other
Engine Orientation:
Transverse
Cylinder Configuration:
Inline 4-cylinder
Timing Drive:
Belt driven (Twin Spark uses two spark plugs per cylinder)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
Selectronic (Automated Manual Transmission)
Features
Clutch Type:
Hydraulically operated single dry plate
📐 Dimensions
Exterior
Body Styles:
3-door hatchback (145), 5-door hatchback (146)
Wheelbase:
Approximately 2520 mm
Length:
Approximately 4130 mm (145) / 4195 mm (146)
Width:
Approximately 1700 mm
Height:
Approximately 1415 mm
Weights
Curb Weight Range:
Approximately 1100-1250 kg
Gross Vehicle Weight:
Varies by model and engine
Wheel Bolt Pattern:
4x98 mm
Tire Sizes:
Commonly 185/65 R14, 195/55 R15, 205/50 R15 (depending on trim and engine)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not extensively rated by modern standards, early 3-star occupant protection likely
Active Features
ABS:
Optional on many models, standard on higher trims
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional on many models
Seatbelts:
Pre-tensioned front seatbelts
Chassis Design:
Safety cell with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with optional CD changer
Speaker System:
Varies by trim level, typically 4-6 speakers
Driver Assistance
Cruise Control:
Optional on higher trims
Parking Sensors:
Not typically factory fitted for this era
Connectivity
Bluetooth:
Not standard; aftermarket options available
Usb Port:
Not standard; aftermarket options available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months (refer to manual for specific engine)
Timing Belt Replacement:
Critical; typically 60,000-100,000 km or 5-7 years for Twin Spark engines (consult manual for exact interval and procedure)
Fluid Specifications
Engine Oil Specification:
API SG/SH or ACEA A2/A3; viscosity typically 10W-40 or 5W-40 (check manual)
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically pink or red (OAT type) - check manual for specific type
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type Manual:
API GL-4; SAE 75W-80 or 75W-90 gear oil
Known Issues
Engine Issues:
Timing belt tensioner and water pump failure, oil leaks, ignition coil issues (Twin Spark), thermostat housing leaks
Electrical Issues:
Corrosion in wiring connectors, minor electrical gremlins, central locking issues
Body Issues:
Rust ingress in wheel arches, sills, and door bottoms; aging interior plastics
Suspension Issues:
Wear in bushings (wishbone, anti-roll bar), ball joint wear
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in Milan, Italy in 1910, known for motorsport heritage and passionate engineering
Model Evolution
Predecessor:
Alfa Romeo 33
Successor:
Alfa Romeo 147
Production
Manufacturing Plant:
Pomigliano d'Arco, Italy
Production Period:
1994-2001
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major awards widely publicized for these models during their production run, focus was on mass-market appeal and value
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