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BMW R850R R850GS 1996-2001 Workshop Service Repair Manual

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The BMW R850R and R850GS motorcycles, produced between 1996 and 2001, represent a significant part of BMW's esteemed R-series lineage. These versatile machines are powered by a robust BMW Boxer...
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Tipo: Motorcycle
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SKU: 155397
BMW R850R R850GS 1996-2001 Workshop Service Repair Manual
The BMW R850R and R850GS motorcycles, produced between 1996 and 2001, represent a significant part of BMW's esteemed R-series lineage. These versatile machines are powered by a robust BMW Boxer Twin engine, known for its reliability and smooth power delivery, with displacements around 849 cc and outputting approximately 70-75 horsepower. Featuring a 5-speed manual transmission and shaft drive, they offer a comfortable riding experience suitable for both touring and everyday use. The R850R typically features a more classic roadster design, while the R850GS offers enhanced versatility for varied terrain. Both models showcase BMW's commitment to engineering quality, durable construction, and rider comfort, making them enduring choices for discerning riders. This comprehensive 464-page workshop service repair manual is designed to be an authoritative guide for the BMW R850R and R850GS models from 1996 to 2001. It covers a wide array of critical systems, including detailed procedures for the engine, fuel system, ignition, lubrication, exhaust, electrical systems, bodywork, transmission, brakes, and suspension. The manual provides step-by-step instructions for routine maintenance, troubleshooting, complex repairs, and complete overhauls, making it an invaluable resource for both experienced mechanical technicians and knowledgeable DIY owners. It emphasizes safety warnings and provides specific details on proprietary components, ensuring that maintenance and repair tasks are performed correctly and efficiently, enabling owners to maintain their motorcycles to the highest standards.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R / R850GS
Product Name:
BMW R850R R850GS 1996-2001 Workshop Service Repair Manual PDF
Primary Focus:
Workshop Service Repair Manual
👋 Introduction
Market Position
Type Of Resource:
Authoritative service and repair guide
Competitive Analysis
Information Source:
Comparable to authorized BMW dealer service department information
Key Features
Safety Emphasis:
Highlights safety warnings, cautions, and notes
Diy Benefit:
Enables cost savings and informed self-maintenance
Professional Standard:
Aids in building and maintaining a reputation for quality service
📋 Manual Details
Coverage Areas
Applicable Model Years:
1996, 1997, 1998, 1999, 2000, 2001
Page Count
Total Pages:
464
Manual Type
Type:
Service Manual
Language
Primary Language:
English
Format
Delivery Method:
Electronic (Email Delivery)
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and overhaul of the boxer twin engine
Fuel System:
Comprehensive coverage including fuel injection, fuel pump, and tank
Ignition System:
Diagnosis and repair of ignition components and timing
Lubrication System:
Oil pump, oil filter, oil passages, and lubrication procedures
Exhaust System:
Removal, installation, and servicing of exhaust components
Electrical System:
Wiring diagrams, component testing, alternator, starter, battery, lighting
Bodywork:
Panels, fairings, seats, and related components
Transmission:
Gearbox, clutch, and final drive overhaul and repair
Brakes:
Hydraulic systems, ABS (if applicable), caliper, master cylinder service
Suspension:
Front forks, rear shock absorber, and related components
Wheels And Tires:
Wheel bearing service, tire changing, and specifications
Procedures Included
Routine Maintenance:
Tune-ups, oil changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Detailed step-by-step instructions for all major repairs
Overhaul:
Complete rebuild procedures for engine, transmission, and other major components
Removal Installation:
Procedures for removing and reinstalling various components
Assembly Disassembly:
Step-by-step guides for component breakdown and reassembly
Technical Depth
Depth Of Coverage:
Comprehensive from routine maintenance to major engine and transmission overhauls
Target Audience:
Mechanical technicians and knowledgeable DIY owners
Proprietary Components:
Includes instructions for proprietary components and component manufacturer guidelines
📊 Manual Specifications
File Format
Printability:
Yes (Printable)
Searchability:
Likely searchable text within PDF (standard for professional manuals)
Binding Type
Physical Binding:
N/A (PDF Format)
Paper Type
Physical Paper:
N/A (PDF Format)
Delivery
Delivery Speed:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
BMW Boxer Twin (Air-Cooled)
Engine Type
Displacement:
849 cc (approximate)
Performance
Horsepower:
Approximately 70-75 HP (depending on specific tuning and market)
Torque:
Approximately 70-75 Nm (depending on specific tuning and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
ECU Type:
Bosch Motronic (common for this era)
🔧 Transmission
Standard
Type:
5-speed Manual
Clutch
Type:
Single Dry Plate Clutch (cable operated)
Final Drive
Type:
Shaft Drive
📐 Dimensions
Exterior
General Description:
Standard BMW R-series motorcycle dimensions, adapted for R850R and R850GS variants
Weights
Dry Weight:
Approx. 215-230 kg (depending on model variant)
🛡️ Safety Features
Ratings
General Safety:
Focus on safe operating procedures and component integrity
Active Features
Braking System:
Advanced BMW braking systems, potentially with ABS (Anti-lock Braking System) as an option
Passive Features
Frame Construction:
Robust steel tube frame providing structural integrity
💡 Technology Features
Infotainment
Features:
Basic instrumentation, no advanced infotainment systems typical of modern motorcycles
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on some models
Connectivity
Features:
No onboard connectivity features
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually, check specific schedule in manual
Valve Adjustment Interval:
Typically every 20,000 km or as indicated by engine performance, refer to manual
Fluid Specifications
Engine Oil:
Refer to manual for exact grade (e.g., 20W-50 or 15W-50 synthetic/mineral blend common for air-cooled boxers)
Transmission Oil:
Refer to manual for grade (e.g., GL-5 gear oil)
Final Drive Oil:
Refer to manual for grade (e.g., GL-5 gear oil)
Brake Fluid:
DOT 4 (check manual for specific type)
Known Issues
Common Wear Items:
Clutch wear, fuel pump reliability (early models), electrical connector corrosion
Engine Specific:
Potential for oil leaks at cylinder head gaskets or oil cooler lines
Tools
Required Special Tools:
Manual specifies recommended or required BMW special tool numbers for certain procedures
Torque Wrench:
Essential for ensuring fasteners are tightened to precise specifications
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Model Evolution
Series:
Part of BMW's long-standing R-series boxer motorcycle lineage
Production
Production Period:
Covered by the manual: 1996-2001
🏆 Awards & Recognition
Recognitions
General Reputation:
BMW motorcycles are generally recognized for build quality, durability, and rider comfort
Ratings
Manual Accuracy:
Stated as the most reliable information, aiming for accuracy
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