ARCTIC CAT BEARCAT 454 4X4 ATV Replacement Parts Manual 1996
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This manual provides comprehensive information for the 1996 Bearcat 454 4x4 All-Terrain Vehicle. Engineered for reliability and utility, this ATV is designed to handle various terrains and tasks, offering robust...
This manual provides comprehensive information for the 1996 Bearcat 454 4x4 All-Terrain Vehicle. Engineered for reliability and utility, this ATV is designed to handle various terrains and tasks, offering robust performance for its intended use. The Bearcat line is recognized for its capability in off-road environments, and this model exemplifies a commitment to quality in the ATV sector.
This document serves as an essential resource for owners and technicians, detailing all components of the 1996 Bearcat 454 4x4. It covers the engine, drivetrain, chassis, suspension, brakes, and electrical system, offering clear part identification through exploded diagrams and part numbers. The manual's primary focus is on parts identification and replacement, enabling efficient maintenance and repair, ultimately contributing to the longevity and optimal performance of your ATV.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
Bearcat 454 4x4
Year:
1996
Vehicle Type:
All-Terrain Vehicle (ATV)
Chassis Code:
Not specified in product information
Engine Code:
Not specified in product information
👋 Introduction
Market Position
Target Audience:
Owners, technicians, and enthusiasts of the 1996 Arctic Cat Bearcat 454 4x4 ATV
Competitive Analysis
Value Proposition:
Provides cost savings by enabling self-service part identification and purchase, bypassing dealership markups.
Key Features
Feature 1:
Comprehensive part number listings for all components.
Feature 2:
Clear, illustrated exploded diagrams for easy visualization.
Feature 3:
Instant digital download post-purchase, no shipping costs.
Feature 4:
User-friendly language for accessibility.
📋 Manual Details
Coverage Areas
Primary Focus:
Parts identification and replacement
Scope:
All components of the 1996 Arctic Cat Bearcat 454 4x4 ATV
Frame components, body panels, fenders, racks, seat assembly, handlebars
Procedures Included
Primary Procedures:
Disassembly, repair, and assembly guidance through exploded diagrams and part identification
Part Ordering Guidance:
Includes all necessary part numbers for identification and ordering
Technical Depth
Depth:
Detailed component breakdown with part numbers and descriptions for precise identification
Diagrams:
Illustrated Exploded Parts Diagrams for visual reference
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC & MAC computers
Readability Requirements:
Adobe PDF Reader
Print Quality
Print Capability:
Printable pages for on-demand use
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a 4-stroke, single-cylinder, liquid-cooled gasoline engine. Specific displacement not provided in product info, but typically around 400-500cc for this class.
Performance
Horsepower:
Not specified in product information. Estimated around 25-30 HP for a 454cc engine of this era.
Torque:
Not specified in product information. Estimated around 25-30 lb-ft.
Fuel System
Fuel Delivery:
Likely Carbureted. Specific carburetor model/size not provided.
Typically an ATV-specific CVT fluid or SAE 10W-40 API SG or higher. Manual will specify exact type and capacity.
📐 Dimensions
Exterior
Length:
Not specified in product information. Typical for this class is 75-85 inches.
Width:
Not specified in product information. Typical for this class is 40-45 inches.
Height:
Not specified in product information. Typical for this class is 45-50 inches.
Weights
Dry Weight:
Not specified in product information. Estimated 550-650 lbs.
Towing Capacity:
Not specified in product information. Typically 1000-1500 lbs for this class.
Payload Capacity:
Not specified in product information. Typically 200-300 lbs for racks.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Manufactured to meet relevant safety standards for ATVs of its era. Specific ratings not in product info.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) likely. Manual will detail specific configurations.
Passive Features
Lighting:
Headlights, taillight/brake light.
Throttle Limiter:
Likely adjustable throttle limiter for beginner riders, detailed in service manuals, potentially referencing parts.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no advanced infotainment features).
Driver Assistance
Driver Assistance Features:
None typically found on models of this era; focus is on mechanical operation.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 50-100 hours or annually. Manual will provide specific hours and mileage.
Air Filter Cleaning Interval:
Regularly check based on operating conditions, annually at minimum. Manual will specify.
Spark Plug Replacement Interval:
Typically every 100-200 hours or annually. Manual will specify.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 API SG or higher, specific to air-cooled or liquid-cooled ATV engines. Manual will detail.
Coolant Type:
Antifreeze/coolant mixture suitable for liquid-cooled engines. Manual will specify ratio and type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify.
Known Issues
Common Wear Items:
CV boots, tie rod ends, brake pads, battery, starter, carburetor jets can be common wear items on older ATVs.
Carburetor Issues:
Clogging due to fuel sitting, especially if not maintained with stabilizer. This manual helps identify parts for cleaning/rebuilding.
Electrical Connection Corrosion:
Common on ATVs used in wet conditions. Manual helps identify connectors and wiring for inspection/replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Model Evolution
Bearcat Lineage:
The Bearcat line is known for its utility and trail-riding capabilities, often featuring a larger engine and comfortable ride.
Production
Manufacturing Location:
Likely USA (Thief River Falls, Minnesota)
Production Period:
1990s ATVs were a significant growth period for the ATV industry.
🏆 Awards & Recognition
Recognitions
Atv Awards 1996:
Specific awards for the 1996 Bearcat 454 are not readily available in general product information, but Arctic Cat ATVs were generally well-regarded for utility and off-road performance.
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