Target Audience:
Snowmobile owners, DIY mechanics, and independent repair shops seeking comprehensive repair and maintenance information.
Value Proposition:
Offers significant cost savings by enabling owners to perform their own repairs and maintenance, avoiding dealership labor costs.
Ease Of Use:
Step-by-step instructions with pictures make complex procedures manageable for users of varying skill levels.
Instant Access:
Instant email delivery upon payment confirmation provides immediate access to repair information.
Durability Of Access:
Downloadable manual is owned permanently by the user.
Engine Variants Covered:
600cc Triple-Cylinder, 700cc Triple-Cylinder
Model Variants Covered:
All models, engine types, trim levels, and transmission types within the specified years and engine displacements.
Estimated Page Count:
Substantial; comprehensive coverage implies a significant number of pages, typically 500+ for a complete workshop manual.
Manual Type:
Workshop Service and Repair Manual
Digital Format:
PDF (Portable Document Format)
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for both 600cc and 700cc triple engines.
Fuel System:
Carburetor tuning, cleaning, and rebuilding; fuel pump operation and testing; fuel line inspection and replacement.
Ignition System:
CDI unit testing, spark plug specifications, coil testing, and timing adjustments.
Cooling System:
Radiator maintenance, coolant specifications, fan operation, and thermostat testing.
Exhaust System:
Pipe inspection, repair, and replacement; muffler maintenance.
Drive System:
Clutch adjustment (primary and secondary), belt inspection and replacement, gearcase oil specifications, and chain maintenance (if applicable).
Suspension System:
Front and rear suspension geometry, shock absorber servicing and replacement, ski alignment, and track condition inspection.
Braking System:
Hydraulic brake system maintenance, caliper servicing, fluid replacement, and rotor inspection.
Electrical System:
Wiring diagrams, lighting system troubleshooting, starter motor operation, battery maintenance, and gauge cluster diagnostics.
Bodywork And Chassis:
Fairing removal and installation, seat repair, handlebar adjustments, and chassis inspection for damage.
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, lubrication points, and track tension adjustment.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon problems across all major systems.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, and electrical system repairs.
Component Rebuilds:
Detailed instructions for rebuilding carburetors, fuel pumps, and hydraulic brake components.
Specifications And Tolerances:
Crucial measurements for engine components, torque specifications, and clearances for proper assembly.
Diagnostic Capabilities:
Advanced diagnostics covering ignition timing, electrical circuit resistance, and compression testing.
Rebuild Instructions:
Comprehensive, detailed rebuild instructions suitable for both novice and experienced mechanics.
Torque Specifications:
Precise torque values for all critical fasteners, ensuring correct assembly and preventing damage.
Wiring Diagrams:
Clear and detailed electrical wiring diagrams for accurate troubleshooting and repair of the electrical system.
Print Quality:
High quality, suitable for printing individual pages or entire sections.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Text Searchability:
Searchable text within the PDF allows for quick location of specific information.
Device Compatibility:
Compatible with all PC & MAC computers, tablets, and smartphones.
Required Software:
Adobe Reader (free download)
Engine Type:
2-stroke, Liquid-Cooled, Triple-Cylinder
Displacement Options:
600cc, 700cc
Horsepower Range:
Typically 90-120+ HP for 600cc, 110-140+ HP for 700cc, depending on specific model and tuning.
Torque Characteristics:
Designed for strong low-end and mid-range torque for trail riding and acceleration.
Fuel Delivery:
Carbureted (e.g., Mikuni VM Series or similar).
Fuel Type:
Unleaded gasoline (octane rating specified in the manual, typically 87-91).
Oil Injection System:
Autolube system for automatic pre-mixing of oil and fuel.
Ignition Type:
CDI (Capacitor Discharge Ignition)
Drive System:
CVT (Continuously Variable Transmission) with a centrifugal clutch and a driven clutch.
Gear Reduction:
Typically a single forward gear ratio with neutral and reverse (if equipped).
Clutch Adjustment:
Procedures for adjusting engagement and disengagement speeds of primary and secondary clutches.
Belt Maintenance:
Guidance on belt inspection for wear, cracks, and proper tensioning, along with replacement procedures.
Gearcase Oil:
Specifications for gearcase oil type and capacity, along with service intervals.
Length:
Varies by model, but typically in the range of 100-115 inches.
Width:
Varies by model, but typically in the range of 40-48 inches.
Dry Weight:
Varies by model, generally between 450-550 lbs.
Payload Capacity:
Not typically specified in a way comparable to road vehicles; focuses on rider and snow capacity.
Gauge Cluster:
Basic analog and digital displays for speed, RPM, fuel level, coolant temperature, and warning lights.
Braking System Features:
Standard hydraulic disc braking, no advanced electronic aids like ABS or stability control in this era.
Connectivity Features:
None; these snowmobiles predate widespread electronic connectivity features.
Oil Change Interval:
Typically every 100-150 hours of operation or annually, whichever comes first (refer to manual for exact specification).
Spark Plug Replacement:
Recommended replacement every 1,500-2,000 miles or as needed based on inspection.
Clutch Inspection:
Regular inspection of clutch sheeves and weights during belt changes or at least annually.
Engine Oil:
Yamaha recommends specific 2-stroke synthetic or semi-synthetic oil for autolube systems (e.g., Yamalube).
Gearcase Oil:
Yamaha 4-stroke gear oil or equivalent SAE 80W-90 hypoid gear oil.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Carburator Icing:
Common in cold, humid conditions; manual will provide solutions like carb heat or proper warm-up procedures.
Clutch Belt Wear:
Improper alignment or aggressive riding can accelerate belt wear; manual covers belt inspection and replacement.
Exhaust Pipe Gaskets:
Potential for exhaust leaks at the cylinder head; manual details gasket replacement.
Track Tension:
Track can stretch or slip if not properly tensioned; manual specifies correct tensioning procedures.
Yamaha Snowmobile History:
Yamaha has a long-standing history in snowmobile manufacturing, known for its reliable engines and innovative designs.
Triple Engine Development:
The 600cc and 700cc triple-cylinder engines represented Yamaha's push for more power and smoother operation in this era, often found in popular trail and mountain models.
Production Period:
These specific engine platforms were prominent throughout the late 1990s and early 2000s.
