Daihatsu Terios J100 Service & Repair Manual 1997-1999

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The Daihatsu Terios, specifically the J100 generation produced from 1997 to 1999, is a compact SUV renowned for its practical design and capable four-wheel-drive system. Built on a foundation of...

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Tipo: Car

Proveedor:

SKU: 131740

Etiquetas: 1997 1998 1999 Car Cars Daihatsu Terios J100 Wiring Diagrams

Variantes de producto

Descripción

The Daihatsu Terios, specifically the J100 generation produced from 1997 to 1999, is a compact SUV renowned for its practical design and capable four-wheel-drive system. Built on a foundation of heritage in producing reliable, small vehicles, this 3-door SUV offers a versatile package suitable for both urban driving and light off-road excursions. With a 1.3-liter engine, it balances efficiency with adequate performance for its class, making it a dependable choice for a variety of needs. Its compact dimensions and robust construction underscore its engineering for durability and ease of use. This comprehensive workshop service and repair manual provides in-depth guidance for the Daihatsu Terios J100 series. Covering over 1,200 pages, it details every aspect of the vehicle, from routine maintenance procedures like oil changes and filter replacements to complex repair tasks such as engine disassembly, transmission overhauls, and suspension system servicing. Included are detailed troubleshooting guides, diagnostic procedures, electrical system schematics, and torque specifications, all presented with clear, step-by-step instructions and detailed illustrations. This manual is an essential resource for owners, mechanics, and technicians aiming to maintain, diagnose, and repair the vehicle effectively and accurately.

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation Code:

Model Years Covered:

1997-1999

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Kei SUV

Target Audience:

DIY enthusiasts, independent mechanics, and owners seeking detailed repair knowledge.

Competitive Analysis

Key Competitors Era:

Suzuki Jimny, Honda CR-V (earlier models), Toyota RAV4 (earlier models), Mitsubishi Pajero Mini.

Key Features

Manual Value Proposition:

Provides dealer-level repair information at a fraction of the cost, empowering owners to maintain their vehicles.

Manual Quality

Completeness Assurance:

Stated as 100% complete and intact, no missing/corrupt pages/sections.

📋 Manual Details

Coverage Areas

Geographic Coverage:

Global (based on typical J100 model availability)

Vehicle Styles Covered:

All styles

Page Count

Total Pages:

Over 1,200

Manual Type

Manual Type:

Official Workshop Service & Repair Manual

Language

Language:

English (implied by description)

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and repair.

Engine Control System:

Fuel injection system, ignition system, emissions control, sensors, and actuators.

Cooling System:

Radiator, water pump, thermostat, cooling fan, coolant types and capacities.

Lubrication System:

Oil pump, oil filter, oil specifications, and lubrication points.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel filter, and fuel pressure testing.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, and pipes.

Transmission Manual:

Manual transaxle system: disassembly, assembly, gear inspection, clutch system integration.

Transmission Automatic:

Automatic transaxle system: operation, control, valve body, torque converter, fluid specifications.

Drivetrain Component:

Drive shafts, differentials, hub assemblies, and related components.

Suspension System Front:

MacPherson struts, control arms, bushings, springs, shock absorbers.

Suspension System Rear:

Coil springs, shock absorbers, trailing arms, alignment specifications.

Steering System:

Power steering system, steering rack, tie rod ends, steering column, alignment.

Brake System Front:

Disc brake components: calipers, pads, rotors, lines, fluid specifications.

Brake System Rear:

Drum or disc brake components, parking brake system, fluid specifications.

Wheel And Tire System:

Wheel specifications, tire pressure, rotation, balancing, and alignment procedures.

Electrical System Charging:

Alternator, battery, charging circuit testing and repair.

Electrical System Starting:

Starter motor, starter solenoid, ignition switch, starting circuit diagnostics.

Lighting System:

Headlights, taillights, interior lights, bulb replacement, wiring.

Instrumentation And Gauges:

Combination meter, warning lights, sensor inputs, calibration.

Body And Chassis:

Body panel repair, doors, windows, locks, hinges, and structural integrity.

Interior Components:

Seats, dashboard, trim panels, center console, carpet.

Supplemental Restraint System Srs:

Airbag system components, sensors, control modules, seat belt pretensioners.

Climate Control System:

HVAC system, heater core, A/C compressor, refrigerant, airflow controls.

Wiper And Washer System:

Wiper motors, linkages, blades, washer pump, nozzles, fluid.

Power Accessories:

Power windows, power door locks, power mirrors, sunroof operation.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon problems.

Repair Procedures:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Diagnostic Procedures:

Testing sensors, actuators, and control modules using specified tools and methods.

Wiring Diagrams:

Comprehensive wiring diagrams for all electrical systems, facilitating troubleshooting.

Torque Specifications:

Precise torque values for all critical fasteners.

Adjustment Procedures:

Adjustments for brakes, clutch, parking brake, and other systems.

Installation Procedures:

Instructions for installing replacement parts and optional equipment.

Rebuild Instructions:

Detailed instructions for complete disassembly and reassembly of major components.

Technical Depth

Depth Of Information:

Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds.

Illustrations Quality:

Detailed illustrations, drawings, and photos guiding each procedure.

Instruction Format:

Numbered, step-by-step instructions with detailed sub-steps.

Critical Information Highlight:

Notes, cautions, and warnings pinpoint critical information for safety and accuracy.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

All pages printable without restriction.

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital)

File Characteristics

Searchable Text:

Likely searchable text (standard for quality PDF manuals).

⚙️ Engine Specifications

Primary Engine

Engine Code:

Commonly G13BA or G13BB (1.3L SOHC/DOHC I3/I4, depending on market and specific model year)

Engine Type:

Inline 4-cylinder (most common for J100 outside Japan's Kei regulations)

Displacement:

Approx. 1.3L (1300cc)

Performance

Horsepower Approx:

Around 70-80 HP (market dependent)

Torque Approx:

Around 100-110 Nm (market dependent)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Other Engine Details

Valvetrain:

SOHC or DOHC (depending on specific engine variant)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transaxle

Optional

Transmission Type Optional:

4-speed Automatic Transaxle

Features

Drivetrain:

Part-time 4WD (Four-Wheel Drive) with a transfer case; some models may have 2WD variants.

📐 Dimensions

Exterior

Body Style:

3-door SUV

Wheelbase Mm:

Approx. 2,095 mm

Length Mm:

Approx. 3,650 mm

Width Mm:

Approx. 1,560 mm

Height Mm:

Approx. 1,670 mm

Weights

Curb Weight Kg:

Approx. 980 - 1050 kg (depending on configuration)

🛡️ Safety Features

Passive Features

Airbags:

Driver airbag (standard on many models), Passenger airbag (optional or market dependent).

Seat Belts:

Front and rear seat belts; front seat belt pretensioners likely included.

Body Structure:

Reinforced body structure for impact absorption.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio and CD/Cassette player (market dependent), with standard speaker setup.

Driver Assistance

Anti-lock Braking System (ABS) available on some higher trims or optional.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions (refer to manual for specifics).

Air Filter Replacement:

Inspect every 10,000 km, replace as needed or every 20,000-40,000 km.

Spark Plug Replacement:

Varies by spark plug type, generally 30,000-60,000 km for standard plugs.

Fluid Specifications

Engine Oil Specification:

API SG or higher, SAE 10W-30 or 5W-30 recommended (refer to manual for precise spec).

Coolant Specification:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid.

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Automatic Transmission Fluid:

Dexron II or equivalent (refer to manual for exact specification).

Known Issues

Common Wear Items:

Suspension bushings, shock absorbers, exhaust system components due to age and use.

Engine Maintenance Focus:

Regular timing belt inspection/replacement is crucial for 1.3L engines if it uses a belt (check manual).

4Wd System Care:

Periodic inspection and lubrication of the 4WD system components, especially if used off-road.

📚 Vehicle History

Brand Heritage

Daihatsu Heritage:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable vehicles, particularly Kei cars and compact SUVs.

Model Evolution

Terios J100 Introduction:

The J100 generation marked Daihatsu's entry into the compact SUV market, focusing on practicality, affordability, and genuine off-road capability for its size.

Production

Production Period:

The J100 series was produced globally from 1997 to 2000, preceding the second generation Terios (J200).

🏆 Awards & Recognition

Recognitions

Award Status:

While specific awards for the J100 generation are not widely publicized, the Terios line has historically been recognized for its value and off-road capability in its class.