Market Position:
The Citroen Xsara was positioned as a compact family car, offering a blend of comfort, practicality, and distinct French styling, competing with rivals like the Ford Focus, Volkswagen Golf, and Peugeot 306.
Competitive Analysis:
The Xsara distinguished itself with its unique PSA platform, comfortable ride (often featuring Citroen's signature supple suspension), and a range of economical and capable engines. Its interior packaging was generally well-regarded for space, especially in the estate variant.
Key Features:
Hydropneumatic rear suspension (optional on some models, particularly earlier ones, though less common in this specific facelifted range), distinctive styling, spacious interior, and efficient engine options.
Engine:
Full coverage of all gasoline and diesel engines
Transmission:
Manual and Automatic transmission systems
Brakes:
Hydraulic braking system, ABS, EBD
Suspension:
Front and rear suspension components, shock absorbers, springs, anti-roll bars
Steering:
Power steering system, steering column, rack and pinion
Electrical:
Wiring diagrams, battery, alternator, starter, lighting, ignition, ECU, sensors
Body And Trim:
Exterior panels, interior trim, seats, dashboard, door mechanisms
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Fuel System:
Fuel tank, pump, injectors, fuel lines
Exhaust System:
Exhaust manifold, catalytic converter, mufflers
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake fluid flush
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Repair:
Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component renewal, electrical component repair
Installation:
Component replacement procedures for all major systems
Diagnostics:
Detailed diagnostic flowcharts and fault code interpretation for engine management and ABS systems.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, including lighting, engine management, body electronics, and infotainment.
Torque Specifications:
Specific torque values for all critical fasteners across engine, chassis, and bodywork.
Special Tools:
Identification and usage of special tools required for specific repair procedures.
Technical Depth:
Comprehensive coverage from basic maintenance to full engine and transmission overhauls, including detailed diagnostic procedures and torque specifications.
Engine Overhaul:
Complete instructions for engine disassembly, inspection, repair, and reassembly for all listed engine variants.
Transmission Overhaul:
Detailed steps for manual and automatic transmission disassembly, component replacement, and reassembly.
Body Repair:
Procedures for body panel removal, replacement, and repair, including welding information for structural components.
Interior Trim Removal:
Guidance on safely removing and reinstalling interior panels, seats, and dashboard components.
Wheel Alignment:
Specifications for wheel alignment angles (camber, caster, toe) and adjustment procedures.
Oil Change Interval Petrol:
Every 15,000 km or 12 months, whichever comes first
Oil Change Interval Diesel:
Every 10,000 km or 12 months, whichever comes first (may vary with oil type)
Timing Belt Replacement:
Every 90,000 km or 5 years (for engines with timing belts), consult manual for specific engine code
Engine Oil Specification Petrol:
API SJ/SL or ACEA A3/B3, SAE 5W-30 or 5W-40 (depending on climate and specific engine)
Engine Oil Specification Diesel:
API CF/CG-4 or ACEA B3/B4, SAE 5W-40 or 10W-40
Coolant Type:
Antifreeze coolant, blue or pink (Glaceol RX Type 1 or equivalent), 50% concentration
Brake Fluid Type:
DOT 4 (or DOT 3 if specified for older components)
Transmission Fluid Manual:
GL-5, SAE 75W-80 or 75W-90
Transmission Fluid Automatic:
ATF LT 71141 (or equivalent like Mobil ATF LT 71141)
Common Issues:
Cracked dashboard (prone to sun damage), rear suspension beam wear (especially on older models without proper maintenance), occasional electrical gremlins (window regulators, central locking), clutch slave cylinder leaks, potential EML light on HDI engines due to sensor issues.
Preventative Maintenance:
Regular replacement of timing belt/chain and water pump, checking rear suspension beam bushes, monitoring exhaust system integrity, ensuring correct fluid levels.
Brand Heritage:
Citroën, a French automotive manufacturer founded in 1919, is renowned for its innovative engineering, comfortable ride quality, and distinctive design, often pushing the boundaries of automotive technology.
Model Evolution:
The Xsara succeeded the Citroën ZX and was part of Citroën's strategy to offer a modern, comfortable, and practical family car. It shared its platform with the Peugeot 306. The Xsara underwent a significant facelift in 2000, introducing updated styling, improved interior, and new engine options, which this manual predominantly covers.
Production Period:
1997 - 2006 (Facelifted model from 2000 onwards)
Assembly Locations:
France (Mulhouse), Spain (Vigo), Egypt, Malaysia, Iran