Segment:
Subcompact/Compact car
Target Audience:
First-time car buyers, budget-conscious consumers, developing markets
Key Competitors:
Chevrolet Aveo (later models), Ford Fiesta, Opel/Vauxhall Corsa, Hyundai Accent, Kia Rio
Design Philosophy:
Affordable, practical, and simple to operate and maintain
Body Styles:
Offered as a hatchback (3-door and 5-door) and a sedan
Engine Mechanical:
Detailed overhaul procedures, component testing, specifications
Engine Management:
Fuel injection, ignition system diagnostics, emissions controls
Transmission Manual:
Repair, disassembly, and reassembly of manual gearboxes
Transmission Automatic:
Diagnostics and repair procedures for automatic transmissions (if applicable to specific models covered)
Suspension System:
Front and rear suspension component diagnosis and replacement
Steering System:
Power steering system repair, steering column, linkage
Brake System:
Hydraulic system, ABS (if equipped), disc and drum brake servicing
Cooling System:
Radiator, thermostat, water pump, fan diagnostics
Fuel System:
Fuel pump, injectors, fuel tank, lines, pressure testing
Electrical System:
Wiring diagrams, component testing, charging system, starting system
Lighting System:
Headlights, taillights, interior lighting diagnostics
HVAC System:
Air conditioning, heating, ventilation system repair and servicing
Body And Chassis:
Exterior panel repair, interior trim, chassis components
Restraints System:
Airbag system diagnosis and service precautions
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, fluid checks
Troubleshooting Guides:
Systematic diagnostic flowcharts for common problems
Repair Procedures:
Step-by-step instructions for component replacement and repair
Diagnostic Procedures:
Fault code interpretation, sensor testing, circuit analysis
Torque Specifications:
Essential torque values for critical fasteners
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Special Tools:
Identification and usage of specialized tools required for repairs
Depth Of Coverage:
Comprehensive (suitable for professional technicians and advanced DIY enthusiasts)
Diagnostic Capability:
Advanced diagnostics, including sensor data analysis and electrical circuit tracing
Rebuild Procedures:
Detailed instructions for engine and transmission rebuilds
Crash Test Results:
Varied significantly by market and testing agency; generally considered basic for its era.
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims/later models.
Traction Control:
Not typically available.
Airbags:
Driver and passenger airbags standard on most models, with some early or base models potentially lacking a passenger airbag.
Seatbelts:
Three-point seatbelts with pretensioners in the front.
Radio System:
Basic AM/FM radio with cassette or CD player, often with 2 or 4 speakers.
Display:
Simple digital or analog displays for clock, radio.
Cruise Control:
Optional on higher trim levels.
Connectivity Options:
Limited to basic auxiliary input on some later models; no integrated Bluetooth or USB typically.
Oil Change Interval:
Every 7,500 to 10,000 miles or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000 to 20,000 miles.
Spark Plug Replacement:
Every 30,000 to 40,000 miles (depending on plug type).
Engine Oil Type:
API SJ/SL, SAE 10W-40 or 10W-30 (check owner's manual for specific viscosity based on climate).
Engine Oil Capacity:
Approx. 4.0 - 4.5 liters (including filter)
Coolant Type:
Ethylene Glycol based coolant (e.g., Dexcool compatible or specific GM/Daewoo coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Engine Idling Problems:
Can be caused by dirty throttle body, faulty idle air control (IAC) valve, or vacuum leaks.
Transmission Issues:
Manual transmissions can experience clutch wear; automatics may develop shifting problems if fluid is neglected.
Electrical Quirks:
Corrosion on connectors, intermittent power to accessories, power window failures can occur.
Rust Corrosion:
Common in areas exposed to salt and moisture, particularly on wheel arches, sills, and underbody.
Parent Company:
Daewoo Motor Co., Ltd. (South Korea)
Development:
Developed from the Daewoo Nexia (which itself was based on the Opel Kadett E), aiming for a more modern design and improved platform. Often associated with GM design input.
Manufacturing Locations:
Primarily South Korea, also produced in Poland (FSO) and Vietnam.
Production Period:
1997-2004 (with 1997-2002 being the primary focus of this manual).
