Target Audience:
DIY enthusiasts, snowmobile owners seeking to perform their own maintenance and repairs to save money.
Value Proposition:
Provides professional-level repair information at a fraction of the cost of dealership labor, empowering owners to maintain their machines.
Accessibility:
Instantly downloadable and compatible with PCs, Macs, Tablets, and Smartphones.
Ease Of Use:
Designed with 'very easy to follow step-by-step instructions' and intuitive layout.
Engine Mechanics:
Complete engine overhaul, cylinder head, piston, crankshaft, connecting rod, valve train, lubrication system, cooling system (if applicable), fuel delivery system.
Fuel System:
Carburetor identification, adjustment, cleaning, rebuilding; fuel pump (if applicable); fuel lines.
Ignition System:
CDI unit, ignition coils, spark plugs, troubleshooting, timing.
Drivetrain:
Clutch (primary and secondary) removal, inspection, adjustment, and replacement; drive belt inspection and replacement; chaincase lubrication and maintenance; track and suspension system adjustments and maintenance.
Electrical System:
Wiring diagrams, starter system, charging system, lighting, switches, control modules, troubleshooting electrical faults.
Chassis And Body:
Front suspension, rear suspension, steering system, skis, handlebars, seat, body panels, removal and installation procedures.
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, lubrication points, chain adjustment, clutch inspection.
Troubleshooting:
Systematic diagnosis of common problems, symptom-based troubleshooting guides.
Repair And Rebuild:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly.
Component Replacement:
Detailed procedures for replacing major and minor components.
Diagnostic Capabilities:
Advanced diagnostic procedures, including electrical testing and symptom analysis.
Rebuild Scope:
Comprehensive engine and drivetrain rebuilding procedures.
Diagrams And Illustrations:
Detailed step-by-step instructions with accompanying pictures and wiring diagrams.
Engine Configurations:
Liquid-cooled, 2-stroke, Triple Cylinder (specific displacement 600cc and 700cc variants covered).
Horsepower And Torque:
Detailed specifications for both 600cc and 700cc variants (exact figures vary by specific model within the years, covered in manual).
Carburetion Type:
Typically Mikuni VM series or similar flat-slide carburetors, specific jetting and settings detailed.
Oil Injection:
Autolube or premix systems; manual covers maintenance and troubleshooting for both.
Oil Type And Capacity:
Specifications for crankcase oil and oil injection system oil, including capacities.
Drive System:
CVT (Continuously Variable Transmission) with automatic clutch engagement.
Gear Ratios:
Not applicable in the traditional sense for CVT, but includes information on primary and secondary sheave ratios and engagement/disengagement speeds.
Clutch Specifications:
Detailed information on primary and secondary clutch weights, springs, and ramp adjustments for performance tuning and maintenance.
Crash Test Data:
N/A for snowmobiles in the traditional automotive sense; however, manual covers operational safety and component integrity.
Braking System:
Hydraulic disc brake system; maintenance, bleeding, and component replacement procedures covered.
Emergency Stop:
Covers kill switch operation and troubleshooting.
Gauges And Indicators:
Digital and analog gauges for speed, RPM, fuel level, coolant temperature (if equipped), and warning lights for oil, engine, etc.
Track And Suspension Tuning:
Manual provides guidance on adjusting suspension preload, damping (if applicable), and track tension for optimal performance and rider comfort.
Routine Checks:
Daily/pre-ride checks (track tension, fluid levels, controls), mileage-based maintenance (spark plugs, filters, clutch inspection).
Engine Oil:
Yamaha genuine 2-stroke injector oil or equivalent JASO FD/FC rated oil, specific viscosity grades (e.g., 0W-30 or 5W-30) depending on ambient temperature.
Coolant:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific capacities provided.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, depending on the specific model's requirement.
Common Wear Items:
Drive belts, carbides on skis, suspension bushings, clutch components (weights, rollers, buttons).
Engine Considerations:
Proper fuel/oil mixture (if premix), correct carb jetting for altitude/temperature, and keeping cooling systems clean are crucial for longevity.
Yamaha Powersports Legacy:
Yamaha has a long-standing reputation in powersports, known for innovation and reliability in snowmobiles, motorcycles, and ATVs.
Triple Cylinder Development:
The 'Triples' designation refers to Yamaha's successful adoption of powerful triple-cylinder 2-stroke engines, known for their smooth power delivery and distinctive sound, which were prominent in this era.
Manufacturing Era:
1997-2002 marked a significant period for Yamaha's snowmobile development, featuring advancements in engine technology and chassis design.
