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    DAIHATSU TERIOS Service Repair Workshop Manual 1997-2005

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    Welcome to the comprehensive service and repair manual for the Daihatsu Terios, First Generation, covering production years from 1997 to 2005. This compact SUV, known for its agile handling and...
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    Tipo: Car
    Proveedor:
    SKU: 129193
    Welcome to the comprehensive service and repair manual for the Daihatsu Terios, First Generation, covering production years from 1997 to 2005. This compact SUV, known for its agile handling and surprising off-road capability for its class, offers a blend of utility and affordability, making it a popular choice for individuals seeking a capable vehicle for both urban environments and light off-road excursions. Daihatsu's reputation for reliable and economical engineering underpins the Terios's design, ensuring a durable and dependable driving experience. This extensive manual provides in-depth guidance for all aspects of Terios maintenance and repair. It covers essential systems including engine mechanicals, fuel, ignition, cooling, and exhaust systems, as well as transmission, drivetrain, chassis, and electrical components. Detailed procedures for routine maintenance, component replacement, and advanced diagnostics are included, along with troubleshooting guides and precise technical specifications. This resource is invaluable for owners and technicians alike, ensuring the longevity, performance, and safe operation of your Daihatsu Terios.
    🏷️ Basic Information
    Identification
    Make:
    Daihatsu
    Model:
    Terios
    Codes
    Platform Code:
    J100 Series
    Generation
    Generation Name:
    First Generation
    Production Years Covered By Manual:
    1997-2005
    👋 Introduction
    Market Position
    Vehicle Segment:
    Compact SUV / Mini SUV
    Target Audience:
    Individuals seeking a compact, capable, and affordable SUV for light off-roading and urban use
    Competitive Analysis
    Key Competitors Era:
    Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero Mini
    Key Features
    Vehicle Strengths:
    Compact dimensions, agile handling, reliable powertrain options, available 4WD, affordable maintenance
    Manual Value Proposition:
    Comprehensive coverage for DIY repairs and maintenance, ensuring optimal vehicle longevity and performance, superior to incomplete or low-quality alternatives
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Service and Repair Workshop Manual
    Language:
    English
    Page Count
    Estimated Page Count:
    Extensive (Typically 1000+ pages for comprehensive coverage)
    Format
    Format Type:
    Digital (likely PDF)
    📖 Manual Coverage
    Systems Covered
    Engine Systems:
    Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Emission Control Systems
    Transmission Systems:
    Manual Transmission (MT), Automatic Transmission (AT), Transfer Case, Drivetrain Components (Driveshafts, CV Joints, Axles)
    Chassis Systems:
    Suspension (Front & Rear), Steering System, Brake System (Hydraulic, ABS if equipped), Wheels & Tires
    Electrical Systems:
    Wiring Diagrams, Battery & Charging System, Starting System, Lighting System, Instrumentation, Power Accessories, Body Electrical, ECU Diagnostics
    Body And Interior:
    Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System, Body Sealing
    Procedures Included
    Maintenance Procedures:
    Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-offs, Belt Inspections & Replacement, Brake Pad Replacement, Tire Rotation
    Repair Procedures:
    Engine Component Rebuilds (e.g., cylinder head, pistons), Transmission Overhaul, Suspension Component Replacement, Brake Caliper/Master Cylinder Replacement, Steering Rack Repair, Electrical Component Diagnosis & Replacement
    Troubleshooting:
    Diagnostic Flowcharts for Common Issues, Fault Code Interpretation, Symptom-Based Troubleshooting Guides
    Technical Depth
    Diagnostic Capability:
    Advanced diagnostics, including ECU logic, sensor readings, and actuator testing
    Rebuild Instructions:
    Detailed step-by-step instructions for complete engine, transmission, and major component overhauls
    Specification Detail:
    Precise torque specifications, clearances, tolerances, and alignment data
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchability:
    Likely text-searchable for efficient information retrieval
    Print Quality
    Image Clarity:
    High-resolution images, diagrams, and schematics for clarity
    Binding Type
    Binding:
    N/A (Digital Format)
    Paper Type
    Paper Quality:
    N/A (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Codes:
    G13BA, G13BB, G15A, G16A, G16B (depending on market and specific model year)
    Engine Type:
    Inline 4-Cylinder, SOHC/DOHC, Naturally Aspirated
    Displacement:
    1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc)
    Performance
    Horsepower Range:
    Approximately 63 hp to 95 hp
    Torque Range:
    Approximately 100 Nm to 130 Nm
    Fuel System
    Fuel Delivery:
    Multi-Point Fuel Injection (MPI) or Carburetor (early models)
    Fuel Type:
    Unleaded Gasoline
    Cooling System
    Coolant Type:
    Ethylene Glycol based coolant (e.g., Toyota Super Long Life Coolant or equivalent)
    🔧 Transmission
    Standard
    Transmission Type Standard:
    5-Speed Manual Transmission (MT)
    Optional
    Transmission Type Optional:
    4-Speed Automatic Transmission (AT)
    Features
    Drivetrain:
    Part-time 4WD (4x4) with optional full-time 4WD or RWD depending on market
    Fluid Specifications
    Manual Transmission Fluid Spec:
    API GL-4 (e.g., 75W-90 or 80W-90 gear oil)
    Automatic Transmission Fluid Spec:
    Dexron III or equivalent ATF
    Transfer Case Fluid Spec:
    API GL-4 (e.g., 75W-90 or 80W-90 gear oil)
    📐 Dimensions
    Exterior
    Length:
    Approx. 3,720 - 3,815 mm (depending on bumper and spare tire carrier)
    Width:
    Approx. 1,600 - 1,695 mm
    Height:
    Approx. 1,670 - 1,700 mm
    Wheelbase:
    Approx. 2,375 - 2,430 mm
    Weights
    Curb Weight:
    Approx. 1,050 - 1,250 kg
    Gross Vehicle Weight Rating:
    Varies by model, typically around 1,600 - 1,700 kg
    Cargo
    Cargo Volume Rear Seats Up:
    Approx. 250 - 300 Liters (estimated)
    Cargo Volume Rear Seats Down:
    Approx. 800 - 1000 Liters (estimated)
    🛡️ Safety Features
    Ratings
    NHTSA Rating Era:
    Likely not rated or basic ratings for the era, as many compact SUVs of this period had less stringent testing
    Active Features
    ABS:
    Optional Anti-lock Braking System (ABS) on some higher trims/markets
    Passive Features
    Airbags:
    Driver Airbag (standard on most models), Passenger Airbag (optional or market dependent)
    Seatbelts:
    3-point seatbelts with pretensioners (front), 2-point or 3-point (rear)
    Chassis Safety
    Body Structure:
    Reinforced chassis and body structure for impact absorption
    💡 Technology Features
    Infotainment
    Audio System:
    Basic AM/FM radio with cassette player or single-disc CD player, optional upgraded system
    Speakers:
    Typically 2 or 4 speakers
    Driver Assistance
    Traction Control:
    Rarely available on this generation
    Parking Assistance:
    None typically offered
    Connectivity
    Bluetooth:
    Not available
    Usb Port:
    Not available
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used
    Air Filter Replacement Interval:
    Every 20,000 - 40,000 km
    Spark Plug Replacement Interval:
    Every 40,000 - 60,000 km (depending on plug type)
    Timing Belt Replacement Interval:
    Crucial! Every 80,000 - 100,000 km or 5-7 years (if applicable, some models may have timing chains)
    Fluid Specifications
    Engine Oil Spec:
    API SG/SH/SJ or higher, Viscosity 10W-30 or 10W-40 (check owner's manual for exact specifications)
    Engine Oil Capacity:
    Approx. 3.5 - 4.0 Liters (with filter change)
    Coolant Capacity:
    Approx. 4.5 - 5.0 Liters
    Brake Fluid Spec:
    DOT 3 or DOT 4
    Known Issues
    Common Wear Items:
    Clutch wear (manual transmission), Suspension bushings, CV joint boots, Exhaust system components, Radiator
    Engine Specific:
    Potential for oil leaks from gaskets, occasional rough idling if sensors (e.g., IAC valve) become dirty
    Transmission Specific:
    Wear on synchronizers in manual transmissions, potential for automatic transmission fluid leaks
    Part Numbers
    Oil Filter Example:
    e.g., Daihatsu 90047-82005, or equivalent aftermarket like Fram PH2870, Wix 51348
    Air Filter Example:
    e.g., Daihatsu 17801-87101, or equivalent aftermarket like Fram CA4305
    📚 Vehicle History
    Brand Heritage
    Daihatsu Specialization:
    Daihatsu is known for producing reliable and economical small vehicles, including Kei cars and compact SUVs.
    Model Evolution
    Terios Introduction:
    The Terios was developed to fill the niche of a compact, lightweight SUV with genuine off-road capability, often based on a ladder-frame chassis or robust monocoque construction.
    Market Release:
    First launched in 1997, it was a popular choice in many Asian and European markets.
    Production
    Manufacturing Locations:
    Primarily Japan, with production also occurring in other Daihatsu/Toyota affiliated plants globally.
    Global Availability:
    Sold in numerous markets worldwide, often under different badges (e.g., Toyota Cami, Toyota Rush in some regions).
    🏆 Awards & Recognition
    Recognitions
    Offroad Capability Recognition:
    Praised for its surprising off-road capability for its size and class, often outperforming larger, heavier SUVs on rough terrain.
    Ratings
    Reliability Ratings Era:
    Generally considered reliable due to Daihatsu's focus on robust, simple engineering, though specific market ratings may vary.
    Certifications
    Emission Standards:
    Compliant with prevailing emission standards for the model years in its primary markets (e.g., Euro II/III, JPN emission standards)
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