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Alfa Romeo 155 1997 Repair Service Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: 155 Year: 1997 👋 Introduction Market Position Segment: Compact Executive Car Philosophy: Sporty driving dynamics, distinctive Italian styling, often competing with BMW...
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Tipo: Coches
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SKU: 389566
Etiquetas:
155
1997
Alfa Romeo
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🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
155
Year:
1997
👋 Introduction
Market Position
Segment:
Compact Executive Car
Philosophy:
Sporty driving dynamics, distinctive Italian styling, often competing with BMW 3 Series and Mercedes-Benz C-Class
Competitive Analysis
Key Competitors Era:
BMW 3 Series (E36), Mercedes-Benz C-Class (W202), Audi A4 (B5), Volvo S40
Key Features
Design:
Designed by Giugiaro, known for its sharp lines and distinctive Alfa Romeo grille
Performance Orientation:
Focus on driver engagement, balanced chassis, and powerful engine options
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Brakes:
Yes
Suspension:
Yes
Electrical System:
Yes
Bodywork:
Yes
Interior:
Yes
Heating Cooling Ac:
Yes
Diagnostics Troubleshooting:
Yes
Page Count
Page Count:
Estimated 1000+ pages (typical for a comprehensive factory service manual)
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery:
Instant Download
Compatibility:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, camshaft, valve train, oil system, cooling system, lubrication
Engine Management:
Fuel injection system (Bosch Motronic, Weber Marelli), ignition system, emissions control, engine sensors, ECU diagnostics
Transmission Manual:
Clutch, gearbox overhaul, gear ratios, shift mechanism, propeller shaft, driveshafts
Transmission Automatic:
If equipped, automatic transmission overhaul, shift control, fluid specifications
Brakes Hydraulic:
Brake system components, master cylinder, brake lines, brake fluid, ABS system (Bosch ABS)
Brakes Mechanical:
Brake calipers, pads, discs, parking brake system
Suspension Front:
McPherson struts, control arms, anti-roll bar, wheel bearings
Suspension Rear:
Multi-link independent suspension, shock absorbers, springs, bushings
Steering:
Power steering system, steering rack, steering column, wheel alignment specifications
Electrical Charging:
Alternator, battery, charging system diagnostics
Electrical Starting:
Starter motor, ignition switch, anti-theft system
Lighting System:
Headlights, taillights, interior lighting, bulb specifications
Instrumentation:
Dashboard layout, gauges, warning lights, diagnostic indicators
Body Exterior:
Body panel removal and installation, door mechanisms, hinges, latches, glass replacement, body repair techniques
Body Interior:
Seat removal and installation, dashboard trim, door panels, headliner, carpeting
Climate Control:
HVAC system components, refrigerant servicing, blower motor, heater core, A/C compressor
Safety Systems:
Airbag system (SRS) diagnosis and replacement, seatbelt mechanisms
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspection and replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, code reading and interpretation (OBD-I compatible systems)
Component Removal Installation:
Detailed step-by-step instructions for removing and reinstalling all major and minor components
Overhaul Rebuild:
Complete engine rebuild procedures, transmission overhaul, brake caliper and master cylinder rebuild
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Specifications Data:
Torque specifications, clearances, fluid capacities, technical data for all systems
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts
Target Audience:
Professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT enabled for detailed viewing
Binding Type
Binding:
Digital (N/A for PDF)
Paper Type
Paper:
Digital (N/A for PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Twin Cam (Alfa Romeo '155' engine family)
Engine Type Variant 1
Engine Code Variant 1:
155 TS (Twin Spark) - e.g., 8v or 16v
Displacement Variant 1:
1.8L or 2.0L (approx. 1773cc or 1995cc)
Horsepower Variant 1:
129-150 hp (depending on variant and year)
Torque Variant 1:
164-185 Nm (depending on variant and year)
Engine Type Variant 2
Engine Code Variant 2:
V6 Q4 (Busso V6)
Displacement Variant 2:
2.5L (2492cc)
Horsepower Variant 2:
166 hp
Torque Variant 2:
220 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) on Twin Spark, Direct Ignition on V6
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Standard:
5-speed Manual Transmission
Optional
Transmission Optional:
4-speed Automatic Transmission (on some Twin Spark models)
Features
Drive System:
Front-Wheel Drive (FWD) standard; Permanent All-Wheel Drive (Q4) optional on V6 models
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 synthetic gear oil (specific Alfa Romeo spec should be confirmed in manual)
Automatic Transmission Fluid:
Dexron II or equivalent (specific Alfa Romeo spec should be confirmed in manual)
📐 Dimensions
Exterior
Length:
Approx. 4450 mm (175.2 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1420 mm (55.9 in)
Wheelbase
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1250-1400 kg (2756-3086 lbs) depending on engine and configuration
Wheel Specs
Wheelbase Bolt Pattern:
5x98mm
Wheel Size Typical:
15-inch or 16-inch alloy wheels
Tire Size Typical:
205/55R15 or 205/50R16 (check manual for exact fitments)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
No specific Euro NCAP rating available for this early model year.
Active Features
ABS:
Anti-lock Braking System (ABS) available as standard or optional depending on trim
Traction Control:
Traction Control System (ASR) available on some Q4 models
Passive Features
Airbags:
Driver airbag standard; passenger airbag optional on some models
Seatbelts:
Pre-tensioning seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, optional CD player
Speaker System:
Standard 4 or 6 speaker setup
Driver Assistance
Cruise Control:
Optional on some higher trim levels
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 1 year, whichever comes first (refer to manual for exact spec)
Timing Belt Interval:
Every 60,000 km (37,000 miles) or 4 years for Twin Spark engines; V6 engines use a timing chain or belt depending on specific variant (refer to manual)
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ, ACEA A2-96 or A3-02, SAE 10W-40 or 10W-50 synthetic oil (confirm with manual)
Coolant Specification:
Ethylene glycol based antifreeze, recommended mixture with distilled water. Pink or green long-life coolants may be suitable (confirm with manual)
Brake Fluid Specification:
DOT 4 (confirm with manual)
Known Issues
Common Fault Electrical:
Corrosion in electrical connectors, faulty lambda sensors, intermittent issues with ECU/wiring
Common Fault Engine:
Timing belt failure if not replaced on schedule, wear on valve stem seals (oil consumption), oil leaks
Common Fault Suspension:
Wear in bushings, ball joints, and tie rod ends
Common Fault Bodywork:
Rust, particularly in wheel arches, sills, and around windows
Part Numbers
Oil Filter Example:
Mann-Filter W712/1, Mahle OX103 (specific part number verification required for exact engine variant)
Timing Belt Kit Example:
Contitech CT917K1 (check for specific engine codes)
📚 Vehicle History
Brand Heritage
Brand Identity:
Alfa Romeo has a rich history in motorsport and performance car manufacturing, known for its passionate engineering and distinctive Italian style.
Model Evolution
Predecessor:
Alfa Romeo 75
Successor:
Alfa Romeo 156
Production
Production Period:
1992-1997
Production Location
Manufacturing Base:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The Alfa Romeo 155 achieved significant success in touring car racing, particularly in the DTM and BTCC, under the '155 GTA' guise. This racing pedigree contributed to the model's sporty image.