Yamaha GRIZZLY 600 1998 1999 2000 2001 Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

19 people are viewing this right now

Tipo: Atv

Proveedor:

SKU: 88278

Etiquetas: 1998 1999 2000 2001 ATV GRIZZLY 600 Grizzly Models Powersports Yamaha

Variantes de producto

Descripción

The Grizzly 600 All-Terrain Vehicle (ATV), produced from 1998 to 2001, is renowned for its robust construction and exceptional 4x4 capabilities. This model, powered by a 595cc liquid-cooled, four-stroke engine, features reliable Ultramatic CVT automatic transmission and the On-Command 2WD/4WD system, allowing for seamless selection of drive modes. Designed for demanding terrain, the Grizzly 600 offers impressive towing capacity and was a benchmark in the utility ATV market, earning industry recognition for its dependable performance and rugged design. This comprehensive service repair manual, written in English, provides detailed guidance for the maintenance and repair of your Grizzly 600 ATV. It covers essential areas including engine systems, drivetrain, chassis components, and the electrical system, with specific procedures for engine rebuilds, transmission repairs, and steering system maintenance. The manual includes preventative maintenance schedules, troubleshooting diagnostics for common issues, and factory-level repair information, making it an indispensable resource for DIY enthusiasts, professional technicians, and all Grizzly 600 owners seeking to ensure their vehicle's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 600

Model Years Covered:

1998, 1999, 2000, 2001

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Engine Code Family:

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, professional technicians, ATV owners

Competitive Analysis

Value Proposition:

Cost savings through self-repair, factory-level repair information

Key Features

Illustration Quality:

Illustrated with clear step-by-step instructions, zoomable illustrations, exploded views

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF Download

Page Count

Page Count:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System

Drivetrain Systems:

Transmission System

Chassis Systems:

Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe

Electrical Systems:

Electrical System

Procedures Included

Maintenance:

General Maintenance Procedures, Preventative Maintenance

Repair And Rebuild:

Engine Rebuild, Transmission Repair, Steering System Repair, Suspension Repair

Troubleshooting:

Diagnostic Procedures, Troubleshooting Common Issues

Technical Depth

Depth:

Comprehensive Service and Repair, Factory-Level Diagnostics

📊 Manual Specifications

File Format

File Type:

Compatibility:

Windows, Linux, Mac OS

Print Quality

Printable:

Binding Type

Delivery Method:

Instant Download

Paper Type

Digital Format:

E-Book, zipped/rar (requires unzipping software)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, 4-valve, Liquid-cooled

Displacement:

595cc

Bore X Stroke:

95.0 mm x 80.2 mm

Performance

Horsepower Estimate:

~35 HP (estimate, varies by tuning and regulations)

Torque Estimate:

~45 Nm (estimate, varies by tuning and regulations)

Fuel System

Carburetor:

Mikuni BSR42 (typically twin carburetors for later models)

Fuel Type:

Unleaded gasoline

Lubrication And Cooling

Cooling System:

Liquid-cooled

Oil Type Recommendation:

Yamalube 4 (or equivalent SAE 20W-40 API SG or higher)

Oil Capacity:

Approx. 2.2 L (when replacing filter)

🔧 Transmission

Standard

Transmission Type:

Automatic (Yamaha Ultramatic CVT)

Drive System:

Shaft Drive (2WD/4WD selectable, On-Command 4WD system)

Features

Gear Selection:

High, Low, Neutral, Reverse

Cvt Fluid Type:

Yamaha Belt Oil (or equivalent)

📐 Dimensions

Exterior

Length:

Approx. 2,070 mm (81.5 in)

Width:

Approx. 1,120 mm (44.1 in)

Height:

Approx. 1,170 mm (46.1 in)

Weights

Dry Weight:

Approx. 255 kg (562 lbs)

Curb Weight:

Approx. 270 kg (595 lbs)

Towing Capacity:

Approx. 600 kg (1,322 lbs)

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

🛡️ Safety Features

Ratings

Atv Safety Considerations:

Always wear a helmet and appropriate protective gear; ride within your limits; follow all safety warnings in the manual.

💡 Technology Features

Infotainment

Instrument Panel:

Digital display with speedometer, odometer, trip meter, fuel gauge, 4WD indicator, neutral/reverse indicators, high beam indicator.

Driver Assistance

4Wd System:

Yamaha's On-Command 2WD/4WD system allowing for on-the-fly selection.

Connectivity

Lighting:

Dual headlights, rear brake light.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km or 6 months (whichever comes first)

Air Filter Cleaning:

Every 200 km or 3 months, replace annually

Spark Plug Replacement:

Every 5,000 km or 2 years

Fluid Specifications

Engine Oil Specification:

Yamalube 4, SAE 20W-40, API SG or higher

Brake Fluid Specification:

DOT 3

Coolant Specification:

Ethylene glycol-based antifreeze (50/50 mix with distilled water)

Known Issues

Common Wear Items:

Brake pads, wheel bearings, CV joint boots, drive belts (CVT)

Potential Engine Concerns:

Carburetor adjustment/cleaning, occasional starter issues (ensure battery health)

Drive System Checks:

Regular inspection of driveshafts, U-joints, and differential fluids

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation

Model Evolution

Series Introduction:

The Grizzly line, known for its ruggedness and 4x4 capabilities, was established in the mid-1990s with the introduction of the Grizzly 600, setting a benchmark for utility ATVs.

Production

Production Period:

The Grizzly 600 was produced from the mid-1990s through the early 2000s, with this manual covering the key models from 1998-2001.

🏆 Awards & Recognition

Recognitions

Industry Standing:

The Yamaha Grizzly 600 was widely recognized for its robust construction, reliable performance, and excellent 4x4 capabilities, making it a popular choice in its segment.