Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, engine management systems
Fuel System:
Fuel delivery, injection systems (MPI, GDI), fuel pump, injectors, fuel tank
Ignition System:
Ignition coils, spark plugs, ignition timing, crank/cam sensors
Transmission Manual:
Clutch operation, manual gearbox disassembly, assembly, gearshift linkage
Transmission Automatic:
Automatic transmission principles, fluid changes, general maintenance (specific detailed rebuilds may vary)
Brakes System:
Brake discs, pads, calipers, hydraulic system, ABS, handbrake
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment
Steering:
Power steering system, steering rack, steering column, wheel alignment
Electrical System:
Battery, charging system (alternator), starter motor, lighting systems, fuses, relays, ignition switch
Body And Chassis:
Body panels, doors, hinges, locks, glass, bumpers, chassis structure
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, cabin filter
Interior:
Seats, dashboard, trim panels, airbags (general information)
Engine Management Diagnostics:
On-Board Diagnostics (OBD-II) codes, sensor testing, ECU troubleshooting
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, air filter replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and complex faults
Repair Procedures:
Detailed instructions for component replacement and repair across all systems
Component Replacement:
Guidance on removing and installing major components (e.g., alternator, starter, brake calipers)
Wiring Diagrams:
Included for electrical systems, aiding in fault diagnosis and repairs
Depth:
Comprehensive, covering routine maintenance to major repair procedures
Diagnostic Level:
Advanced diagnostic information including troubleshooting trees and sensor data interpretation
Rebuild Level:
Covers engine and transmission rebuild procedures with detailed steps and specifications
Engine Variants:
Ecotec (X14XE, X16XEL, X18XE1, X20XEV), Diesel (X20DTL, X20DTH), Turbocharged variants (e.g., Z20LET)
Horsepower Range:
Approximately 75 HP to 200+ HP depending on engine variant
Torque Range:
Approximately 110 Nm to 250+ Nm depending on engine variant
Fuel Injection:
Multi-point Fuel Injection (MPI) and Direct Injection (DI) on some variants
Fuel Type:
Unleaded Petrol (RON 95/98), Diesel
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first (check manual for specific engine)
Timing Belt Interval:
50,000 - 60,000 miles or 5 years for most petrol engines (critical item)
Engine Oil:
API SG/SH/SJ, ACEA A2/A3; viscosity typically 5W-30, 5W-40, or 10W-40 depending on engine and climate (refer to manual for specific grade)
Coolant:
GM Dex-Cool coolant (orange) or equivalent G11/G12 antifreeze, 50/50 mix with distilled water
Transmission Oil Manual:
GM 1940700 or equivalent 75W-85/75W-90 GL-4 gear oil
Transmission Oil Automatic:
Dexron III or Dexron VI automatic transmission fluid (ATF)
Common Problems:
Head gasket failures (especially on certain 1.6L 16V engines), rear axle beam bushes wear, exhaust manifold cracking (petrol), EGR valve issues (diesel), ABS sensor faults, coolant leaks