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Mitsubishi Evolution V 1998 1999 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution V Model Code: CP9A Generation: V Production Years Covered: 1998-1999 Codes Chassis Code: CP9A Engine Code Primary: 4G63T 👋 Introduction Market...
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Mitsubishi Evolution V 1998 1999 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution V
Model Code:
CP9A
Generation:
V
Production Years Covered:
1998-1999
Codes
Chassis Code:
CP9A
Engine Code Primary:
4G63T
👋 Introduction
Market Position
Positioning:
The Mitsubishi Lancer Evolution V (Evo V) represented a significant evolution in rally homologation specials, bridging the gap between Group A racing and production cars. It was positioned as a high-performance, driver-focused sports sedan.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Escort Cosworth, Toyota Celica GT-Four, Lancia Delta Integrale.
Key Features
Performance Focus:
Aggressive styling, significantly wider track, revised aerodynamics, more powerful engine, improved chassis rigidity, and advanced all-wheel-drive system (AYC).
Rally Heritage:
Designed to meet WRC homologation requirements, benefiting directly from racing technology.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, maintenance, and troubleshooting for all Evolution V models and engine variants.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
4G63T engine overhaul, diagnostics, fuel injection, ignition, cooling, lubrication, emissions control.
Transmission:
5-speed manual (F5M33) and 4-speed automatic (V4A51) gearbox repair, clutch, drivetrain components.
Suspension:
Front MacPherson struts, rear multi-link, shock absorbers, springs, bushings, alignment specifications.
Brakes:
Front ventilated discs, rear solid discs, ABS system diagnostics and repair, brake fluid specifications.
Steering:
Power steering system, steering rack, column, linkage diagnostics and repair.
Electrical:
Wiring diagrams, starter, alternator, battery, lighting, instrumentation, ECU, sensors, SRS (Airbag) system.
Bodywork:
Body panel removal/installation, structural repair, interior trim, glass, body seals.
HVAC:
Heating, ventilation, and air conditioning system service and repair.
Chassis:
Frame, subframes, wheel hubs, and related components.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, fluid checks and changes.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Diagnostics:
OBD-II diagnostics, DTC (Diagnostic Trouble Code) lookup and interpretation, sensor testing.
Specifications:
Torque specifications for all fasteners, clearance measurements, tolerances, and alignment data.
Technical Depth
Depth:
Expert level, covering complete engine rebuilds, transmission overhauls, complex electrical diagnostics, and body structural repairs.
📊 Manual Specifications
File Format
Format:
Searchable PDF
Print Quality:
High-resolution scans, suitable for printing individual pages or the entire document.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63T Inline-4, DOHC, 16-valve, turbocharged, intercooled
Displacement:
1997 cc (2.0 Liters)
Performance
Horsepower Ps:
280 PS (276 bhp)
Horsepower Hp Us:
276 bhp
Torque Nm:
350 Nm (258 lb-ft)
Redline:
7000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mitsubishi MPI
Turbocharger:
Mitsubishi TD05H-16G with twin-scroll turbine
Recommended Fuel:
98 RON Unleaded Gasoline
🔧 Transmission
Standard
Type:
5-speed Manual (F5M33)
Optional
Type:
4-speed Automatic (V4A51) - Less common, primarily for GSR models in certain markets.
Features
AWD System:
Advanced All-Wheel Drive with Active Yaw Control (AYC) and Viscous Coupling Center Differential (VC). Later models may feature Super AYC (S-AYC).
Differential Front:
Helical Limited Slip Differential (LSD)
Differential Rear:
Mechanical Limited Slip Differential (LSD)
📐 Dimensions
Exterior
Length Mm:
4350
Width Mm:
1770
Height Mm:
1415
Wheelbase Mm:
2600
Track Width Front Mm:
1510
Track Width Rear Mm:
1500
Weights
Curb Weight Kg Manual:
1400
Gross Vehicle Weight Kg:
1800
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official NCAP ratings for this era; design focused on rally safety standards and structural integrity.
Active Features
Traction Control:
Active Yaw Control (AYC) for enhanced cornering stability and traction management.
ABS:
Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution).
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
Chassis Design:
Reinforced chassis structure, crumple zones.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted AM/FM stereo with CD player or cassette deck. Aftermarket integration is common.
Speakers:
Typically 4-6 speaker system.
Driver Assistance
Ayc System:
Active Yaw Control (AYC) is a significant driver assistance feature, managing torque distribution to rear wheels for enhanced cornering.
Connectivity
Connectivity:
No factory Bluetooth or USB connectivity. Primarily analog systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 km (4,500 miles) or 6 months, whichever comes first. More frequent under severe driving conditions.
Oil Filter Replacement:
With every engine oil change.
Spark Plugs:
Every 40,000 km (25,000 miles) for iridium or platinum plugs.
Timing Belt:
Every 90,000 km (56,000 miles) or 5 years, whichever comes first. Critical replacement item.
Fluid Specifications
Engine Oil Capacity:
4.5 Liters (with filter) of 10W-30 or 10W-40 API SG or higher.
Coolant Capacity:
7.7 Liters of Mitsubishi DiaQueen Super Long Life Coolant (or equivalent).
Transmission Fluid Manual:
2.4 Liters of SAE 75W-90 GL-4 or GL-5 gear oil.
Transmission Fluid Automatic:
7.0 Liters (total capacity) of DiaQueen SPII-M or equivalent ATF.
Differential Fluid Front Rear:
0.8 Liters each of SAE 80W-90 GL-5 gear oil.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Oil Leaks:
Common at valve cover and oil pan seals due to age and heat. Manual covers sealing procedures.
Ayc Pump Failure:
Active Yaw Control pump can fail over time. Manual details diagnostics and replacement.
Clutch Wear:
High-performance clutch can wear faster with aggressive driving. Manual provides clutch replacement steps.
Turbocharger Wear:
Bearing wear and seal failures can occur with age. Manual provides turbo inspection and rebuild information.
Suspension Bushings:
Worn bushings lead to imprecise handling. Manual covers bushing replacement.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a rich history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution platform achieved legendary status.
Model Evolution
Evolution V Introduction:
Launched in January 1998, the Evo V was a significant departure from the Evo IV, featuring a wider body and track to improve handling and stability, a direct result of WRC regulations and performance demands.
Key Changes From Evo Iv:
Wider front and rear fenders, revised front bumper with larger air intakes, aggressive rear spoiler, stiffer suspension, larger brake rotors, and improved engine cooling.
Production
Production Location:
Japan
Production Numbers:
Limited production runs, highly sought after by enthusiasts and collectors worldwide.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The Lancer Evolution platform, including the Evo V, was instrumental in Mitsubishi's multiple WRC manufacturer and driver championships during the 1990s.
Ratings
Enthusiast Appreciation:
Consistently ranked as one of the best performance sedans of its era by automotive journalists and enthusiasts.
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