Mitsubishi Evolution V 1998 1999 Repair Service Manual

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Tipo: Car

Proveedor:

SKU: 70466

Etiquetas: 1998 1999 Car Cars Evolution V Misc Mitsubishi

Variantes de producto

Descripción

The Mitsubishi Lancer Evolution V, produced from 1998 to 1999 under the model code CP9A, is a celebrated rally homologation special renowned for its aggressive styling, powerful 4G63T turbocharged engine, and advanced all-wheel-drive system with Active Yaw Control (AYC). This generation significantly widened the track and body compared to its predecessors, enhancing stability and handling. It was engineered as a high-performance, driver-focused sports sedan, directly benefiting from extensive World Rally Championship (WRC) heritage and technology, making it a sought-after vehicle for performance enthusiasts. This comprehensive Workshop Repair Service Manual provides in-depth guidance for all aspects of the Mitsubishi Lancer Evolution V. It covers detailed maintenance procedures, from routine oil changes and fluid checks to critical timing belt replacements, along with troubleshooting for common issues such as AYC pump failures and turbocharger wear. The manual includes expert-level repair instructions for all major systems, including the engine, transmission, suspension, brakes, steering, and electrical components, as well as extensive technical specifications and diagnostic information essential for maintaining and repairing this iconic vehicle.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution V

Model Code:

Generation:

Production Years Covered:

1998-1999

Codes

Chassis Code:

Engine Code Primary:

4G63T

👋 Introduction

Market Position

Positioning:

The Mitsubishi Lancer Evolution V (Evo V) represented a significant evolution in rally homologation specials, bridging the gap between Group A racing and production cars. It was positioned as a high-performance, driver-focused sports sedan.

Competitive Analysis

Competitors:

Subaru Impreza WRX STI, Ford Escort Cosworth, Toyota Celica GT-Four, Lancia Delta Integrale.

Key Features

Performance Focus:

Aggressive styling, significantly wider track, revised aerodynamics, more powerful engine, improved chassis rigidity, and advanced all-wheel-drive system (AYC).

Rally Heritage:

Designed to meet WRC homologation requirements, benefiting directly from racing technology.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive service, maintenance, and troubleshooting for all Evolution V models and engine variants.

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

4G63T engine overhaul, diagnostics, fuel injection, ignition, cooling, lubrication, emissions control.

Transmission:

5-speed manual (F5M33) and 4-speed automatic (V4A51) gearbox repair, clutch, drivetrain components.

Suspension:

Front MacPherson struts, rear multi-link, shock absorbers, springs, bushings, alignment specifications.

Brakes:

Front ventilated discs, rear solid discs, ABS system diagnostics and repair, brake fluid specifications.

Steering:

Power steering system, steering rack, column, linkage diagnostics and repair.

Electrical:

Wiring diagrams, starter, alternator, battery, lighting, instrumentation, ECU, sensors, SRS (Airbag) system.

Bodywork:

Body panel removal/installation, structural repair, interior trim, glass, body seals.

HVAC:

Heating, ventilation, and air conditioning system service and repair.

Chassis:

Frame, subframes, wheel hubs, and related components.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, fluid checks and changes.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Diagnostics:

OBD-II diagnostics, DTC (Diagnostic Trouble Code) lookup and interpretation, sensor testing.

Specifications:

Torque specifications for all fasteners, clearance measurements, tolerances, and alignment data.

Technical Depth

Depth:

Expert level, covering complete engine rebuilds, transmission overhauls, complex electrical diagnostics, and body structural repairs.

📊 Manual Specifications

File Format

Format:

Searchable PDF

Print Quality:

High-resolution scans, suitable for printing individual pages or the entire document.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4G63T Inline-4, DOHC, 16-valve, turbocharged, intercooled

Displacement:

1997 cc (2.0 Liters)

Performance

Horsepower Ps:

280 PS (276 bhp)

Horsepower Hp Us:

276 bhp

Torque Nm:

350 Nm (258 lb-ft)

Redline:

7000 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Mitsubishi MPI

Turbocharger:

Mitsubishi TD05H-16G with twin-scroll turbine

Recommended Fuel:

98 RON Unleaded Gasoline

🔧 Transmission

Standard

Type:

5-speed Manual (F5M33)

Optional

Type:

4-speed Automatic (V4A51) - Less common, primarily for GSR models in certain markets.

Features

AWD System:

Advanced All-Wheel Drive with Active Yaw Control (AYC) and Viscous Coupling Center Differential (VC). Later models may feature Super AYC (S-AYC).

Differential Front:

Helical Limited Slip Differential (LSD)

Differential Rear:

Mechanical Limited Slip Differential (LSD)

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Track Width Front Mm:

Track Width Rear Mm:

Weights

Curb Weight Kg Manual:

Gross Vehicle Weight Kg:

🛡️ Safety Features

Ratings

Crash Test Ratings:

No official NCAP ratings for this era; design focused on rally safety standards and structural integrity.

Active Features

Traction Control:

Active Yaw Control (AYC) for enhanced cornering stability and traction management.

Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution).

Passive Features

Airbags:

Driver and front passenger airbags.

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners.

Chassis Design:

Reinforced chassis structure, crumple zones.

💡 Technology Features

Infotainment

Head Unit:

Factory fitted AM/FM stereo with CD player or cassette deck. Aftermarket integration is common.

Speakers:

Typically 4-6 speaker system.

Driver Assistance

Ayc System:

Active Yaw Control (AYC) is a significant driver assistance feature, managing torque distribution to rear wheels for enhanced cornering.

Connectivity

Connectivity:

No factory Bluetooth or USB connectivity. Primarily analog systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 km (4,500 miles) or 6 months, whichever comes first. More frequent under severe driving conditions.

Oil Filter Replacement:

With every engine oil change.

Spark Plugs:

Every 40,000 km (25,000 miles) for iridium or platinum plugs.

Timing Belt:

Every 90,000 km (56,000 miles) or 5 years, whichever comes first. Critical replacement item.

Fluid Specifications

Engine Oil Capacity:

4.5 Liters (with filter) of 10W-30 or 10W-40 API SG or higher.

Coolant Capacity:

7.7 Liters of Mitsubishi DiaQueen Super Long Life Coolant (or equivalent).

Transmission Fluid Manual:

2.4 Liters of SAE 75W-90 GL-4 or GL-5 gear oil.

Transmission Fluid Automatic:

7.0 Liters (total capacity) of DiaQueen SPII-M or equivalent ATF.

Differential Fluid Front Rear:

0.8 Liters each of SAE 80W-90 GL-5 gear oil.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Oil Leaks:

Common at valve cover and oil pan seals due to age and heat. Manual covers sealing procedures.

Ayc Pump Failure:

Active Yaw Control pump can fail over time. Manual details diagnostics and replacement.

Clutch Wear:

High-performance clutch can wear faster with aggressive driving. Manual provides clutch replacement steps.

Turbocharger Wear:

Bearing wear and seal failures can occur with age. Manual provides turbo inspection and rebuild information.

Suspension Bushings:

Worn bushings lead to imprecise handling. Manual covers bushing replacement.

📚 Vehicle History

Brand Heritage

Heritage:

Mitsubishi has a rich history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution platform achieved legendary status.

Model Evolution

Evolution V Introduction:

Launched in January 1998, the Evo V was a significant departure from the Evo IV, featuring a wider body and track to improve handling and stability, a direct result of WRC regulations and performance demands.

Key Changes From Evo Iv:

Wider front and rear fenders, revised front bumper with larger air intakes, aggressive rear spoiler, stiffer suspension, larger brake rotors, and improved engine cooling.

Production

Production Location:

Japan

Production Numbers:

Limited production runs, highly sought after by enthusiasts and collectors worldwide.

🏆 Awards & Recognition

Recognitions

Motorsport Success:

The Lancer Evolution platform, including the Evo V, was instrumental in Mitsubishi's multiple WRC manufacturer and driver championships during the 1990s.

Ratings

Enthusiast Appreciation:

Consistently ranked as one of the best performance sedans of its era by automotive journalists and enthusiasts.