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Yamaha FZS 600 FAZER Service Repair Manual 1998-2000

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This manual covers the FZS 600 Fazer, produced for the model years 1998, 1999, and 2000. Known for its versatile performance, comfortable ergonomics, and accessible powerband, the FZS 600 Fazer...
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Tipo: Motorcycle
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SKU: 134206
Yamaha FZS 600 FAZER Service Repair Manual 1998-2000
This manual covers the FZS 600 Fazer, produced for the model years 1998, 1999, and 2000. Known for its versatile performance, comfortable ergonomics, and accessible powerband, the FZS 600 Fazer is a sport touring and naked sportbike that balances sporty attributes with practicality. Its reliable engineering and liquid-cooled, 4-stroke, DOHC, inline-four cylinder engine, displacing 599 cc, deliver an approximate 95 horsepower. This model is recognized for its value and balanced performance within its competitive segment. This comprehensive workshop repair and service manual provides detailed guidance for maintaining and repairing your FZS 600 Fazer. It covers essential areas including powertrain, chassis, and electrical systems, offering procedures for engine rebuilding, component overhaul, and system repair. The manual includes maintenance schedules, lubrication charts, torque specifications, troubleshooting guides for common issues, and detailed wiring diagrams. With over 500 pages of information, this English language resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZS 600 Fazer
Years Covered:
1998, 1999, 2000
Codes
Engine Code Designation:
4YR
Chassis Code Designation:
RZ-01
👋 Introduction
Market Position
Vehicle Segment:
Sport Touring / Naked Sportbike
Competitive Analysis
Key Competitors:
Suzuki GSF600 Bandit, Honda CB600F Hornet, Kawasaki ZR-7
Key Features
Model Highlights:
Versatile performance, comfortable ergonomics for commuting and touring, accessible powerband, reliable Yamaha engineering.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair & Service
Additional Coverage:
General Information, Technical Features, Lubrication Charts, Torque Specifications
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmission, Crankshaft, Primary Shaft, Sub-transmission, Gearshift Linkage
Chassis:
Front Wheel, Rear Wheel, Front Suspension, Rear Suspension, Hydraulic Brakes
Electrical:
Battery/Charging System, Ignition System, Electric Starter, Switches, Wiring Diagrams
Fuel System:
Fuel System Components, Carburetion (if applicable)
Bodywork:
Fairing removal/installation, seat, fuel tank, etc.
Procedures Included
Maintenance:
Lubrication, Inspection, Adjustment, Fluid Changes
Repair:
Engine Rebuilding, Component Overhaul, System Repair
Troubleshooting:
Diagnostic Procedures, Common Issues, Solutions
Suspension Service:
Front fork seal replacement, rear shock absorber adjustment and replacement procedures.
Technical Depth
Depth:
Comprehensive Workshop Level
Engine Rebuild Detail:
Includes detailed steps for cylinder head removal, piston installation, crankshaft bearing replacement, and more.
Electrical Diagrams Scope:
Comprehensive wiring schematics for all electrical circuits, facilitating diagnosis and repair.
📊 Manual Specifications
File Format
Digital Format:
PDF (Printable and Viewable)
Print Quality
Printability:
High-resolution diagrams and text, suitable for printing
Binding Type
Binding Method Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline-four cylinder
Displacement:
599 cc
Performance
Bore X Stroke:
60.0 mm x 53.4 mm
Compression Ratio:
12.0:1
Horsepower Estimated Peak:
95 hp @ 12,000 rpm (approx.)
Torque Estimated Peak:
61 Nm @ 9,500 rpm (approx.)
Ignition System Type:
Digital TCI (Transistor Controlled Ignition)
Fuel System
Carburetion Type:
Four 34 mm Mikuni constant velocity carburetors
Fuel Capacity:
20 Liters (approx.)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
2150 mm (approx.)
Overall Width:
775 mm (approx.)
Overall Height:
1220 mm (approx.)
Weights
Dry Weight:
190 kg (approx.)
Wet Weight:
207 kg (approx.)
🛡️ Safety Features
Ratings
Braking System Front:
Dual 298mm discs, 2-piston calipers
Braking System Rear:
Single 245mm disc, 2-piston caliper
Active Features
Suspension Front Type:
Telescopic forks, 43mm stanchion diameter
Suspension Rear Type:
Monoshock with adjustable pre-load and rebound damping
Passive Features
Lighting System:
Halogen headlamp, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, clock, trip meter, warning lights.
Driver Assistance
ABS Availability:
Optional on some models/markets (check specific vehicle for ABS)
Connectivity
Diagnostic Ports:
Specific diagnostic connectors for ECU access and system checks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 km or 6 months (approx.)
Valve Clearance Check:
Every 12,000 km or 12 months (approx.)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 10W-40 API SG or higher (confirm with manual)
Coolant Type:
Ethylene glycol based anti-freeze/anti-boil coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Engine Oil Capacity:
3.4 Liters (with filter change), 3.1 Liters (without filter change) - confirm with manual
Known Issues
Common Wear Items:
Regulator/rectifier failure, fuel tap diaphragm leaks, cam chain wear (preventative maintenance recommended).
Troubleshooting Focus:
Carburetor synchronization, ignition coil health, charging system output.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Model Evolution
Development Basis:
Developed from the FZS 600 Fazer lineage, known for its sporty yet practical attributes.
Production
Production Start Year:
1998
Production End Year For This Manual:
2000
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Praised for its balance of performance, comfort, and value in its class upon release.
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