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1998-2000 Yamaha V Star XVS650 Motorcycle Workshop Repair Service and Owners Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V Star 650 Model Variant: XVS650 Custom/Classic Year: 1998-2000 Codes Chassis Code: VM02 Engine Code Prefix: VM01 👋 Introduction Market Position Segment: Cruiser...
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SKU: 605663
1998-2000 Yamaha V Star XVS650 Motorcycle Workshop Repair Service and Owners Manual1998-2000 Yamaha V Star XVS650 Motorcycle Workshop Repair Service and Owners Manual1998-2000 Yamaha V Star XVS650 Motorcycle Workshop Repair Service and Owners Manual1998-2000 Yamaha V Star XVS650 Motorcycle Workshop Repair Service and Owners Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V Star 650
Model Variant:
XVS650 Custom/Classic
Year:
1998-2000
Codes
Chassis Code:
VM02
Engine Code Prefix:
VM01
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Owners, mechanics, and enthusiasts of the Yamaha V Star 650.
Competitive Analysis
Key Competitors Era:
Honda Shadow, Kawasaki Vulcan, Suzuki Intruder
Key Features
Design Philosophy:
Classic V-twin cruiser styling with modern reliability and performance.
Engine Configuration:
Air-cooled, 4-stroke, SOHC, V-twin engine.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Fuel System, Electrical System, Chassis, Suspension, Brakes, Cooling System, Lubrication System, Maintenance, Troubleshooting, Bodywork, Specifications
Page Count
Page Count:
Approximately 300-400 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Repair & Service Manual (Includes Owner's Manual information)
Language
Language:
English
Format
Format:
Digital (PDF), potentially printed
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of the 650cc V-twin engine.
Transmission Service:
Gearbox inspection, maintenance, and repair procedures, including clutch service.
Fuel System Diagnostics:
Carburetor tuning, cleaning, and rebuilding; fuel line inspection and replacement.
Electrical Troubleshooting:
Wiring diagrams, ignition system diagnostics, lighting, charging system, and starter motor troubleshooting.
Suspension Adjustment:
Front fork maintenance, seal replacement, oil levels, and rear shock absorber adjustments.
Brake System Maintenance:
Front and rear brake pad replacement, caliper service, brake fluid bleeding, and master cylinder inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustments, and general lubrication points.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common performance issues and component failures.
Component Replacement:
Detailed instructions for replacing major and minor components, from gaskets to internal engine parts.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and prevent damage.
Electrical Diagrams:
Comprehensive wiring schematics for accurate electrical system diagnostics and repairs.
Technical Depth
Diagnostic Capability:
Advanced diagnostics for ignition timing, fuel delivery, and electrical faults.
Rebuild Instructions:
Complete procedures for engine and transmission rebuilds, including internal component tolerances.
Customization Guidance:
While primarily a repair manual, it may contain some baseline information for understanding engine and chassis modifications.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable, Printable)
Print Quality
Print Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding Type:
N/A (for digital), Spiral-bound or perfect-bound (for print)
Paper Type
Paper Type:
N/A (for digital), High-quality paper suitable for workshop use (for print)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, V-twin, SOHC, 2 valves per cylinder
Displacement:
649 cc (39.6 cubic inches)
Bore X Stroke:
76.0 mm x 71.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
Approximately 41.5 HP @ 6,500 RPM (rated)
Torque:
Approximately 37.0 lb-ft @ 3,500 RPM (rated)
Fuel System
Fuel Delivery:
Two 37mm Mikuni carburetors (BDSR37)
Fuel Tank Capacity:
16.0 liters (4.2 US gal)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent SAE 20W-40 motorcycle oil)
Oil Capacity With Filter:
3.1 Liters (3.3 US qt)
Cooling System
Cooling Method:
Forced Air Cooling
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Final Drive:
Shaft drive
Features
Clutch Type:
Wet, multiple disc
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Transmission Oil Capacity:
0.75 Liters (0.79 US qt)
📐 Dimensions
Exterior
Overall Length:
2290 mm (90.2 in)
Overall Width:
825 mm (32.5 in)
Overall Height:
1100 mm (43.3 in)
Wheelbase:
1605 mm (63.2 in)
Seat Height:
709 mm (27.9 in)
Weights
Dry Weight:
192 kg (423 lbs)
Wet Weight:
207 kg (456 lbs)
Front Tire Size:
100/90-19M/C 57H
Rear Tire Size:
170/80-15M/C 77H
Wheel Type:
Spoked wheels (typically)
🛡️ Safety Features
Ratings
Safety Certification:
DOT approved tires (standard)
Active Features
Braking System:
Front: Single 298mm disc with 2-piston caliper; Rear: 180mm drum brake
Passive Features
Lighting System:
Halogen headlamp, LED tail light, incandescent turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic cruiser electronics)
Driver Assistance
ABS:
Not equipped
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months.
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or annually.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Brake Fluid Replacement:
Every 24,000 km (15,000 miles) or 2 years.
Drive Shaft Maintenance:
Lubrication required periodically as per manual.
Fluid Specifications
Engine Oil Viscosity:
20W-40
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Carburetor Sync:
Carburetors may require syncing for smooth idle and throttle response.
Starter Clutch Wear:
Some models may experience wear on the starter clutch mechanism.
Fork Seal Leaks:
Front fork seal leaks can occur with age and mileage.
Maintenance Schedule Details
First Service Mileage:
1,000 km (600 miles)
📚 Vehicle History
Brand Heritage
Parent Company:
Yamaha Motor Company
Brand Focus:
Motorcycles, marine products, musical instruments, and audio equipment.
Model Evolution
Introduction Year:
1995 (as XVS650 DragStar in some markets)
Design Influence:
Inspired by classic American V-twin cruisers.
Variant Development:
Introduction of Custom and Classic variants offered different styling cues and features.
Production
Manufacturing Location:
Japan
Production Period Covered:
1998-2000 (as specified in product name)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised for its reliable engine, comfortable ride, and classic styling, making it a popular choice for cruiser enthusiasts.
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