Mitsubishi Space Star 1998-2003 Workshop Service Manual

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This manual covers the Space Star (also known as the Carisma) first generation (DB chassis codes DB1, DB2, DB5), produced from 1998 to 2003. Designed as a compact MPV/hatchback, it...

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Tipo: Car

Proveedor:

SKU: 56471

Etiquetas: 1998 1999 2000 2001 2002 2003 Car Cars Mitsubishi Space Gear Space Star

Variantes de producto

Descripción

This manual covers the Space Star (also known as the Carisma) first generation (DB chassis codes DB1, DB2, DB5), produced from 1998 to 2003. Designed as a compact MPV/hatchback, it offered a spacious interior within a compact footprint, flexible seating arrangements, and a user-friendly design, making it a practical choice for families and individuals. Known for its good value and reliable Japanese engineering, the Space Star competed in a segment with vehicles like the Ford Focus and Volkswagen Golf. It was primarily manufactured in the Netherlands and featured a range of inline 4-cylinder engines, including 1.6L and 1.8L variants, paired with either a 5-speed manual or 4-speed automatic transmission. This comprehensive workshop service manual provides detailed information essential for maintaining and repairing your Space Star. It covers a wide array of systems, including powertrain, transmission, chassis, electrical systems, and bodywork. Within its hundreds of pages, you will find scheduled maintenance procedures, fluid specifications, step-by-step repair and overhaul instructions for various components, diagnostic guides for common issues, and detailed wiring diagrams. The manual is designed to assist both DIY enthusiasts and professional technicians in ensuring the longevity and optimal performance of their vehicle, offering technical specifications and torque values for accurate service.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Space Star

Model Alias:

Mitsubishi Carisma

Generation:

First Generation (DB)

Codes

Chassis Code:

DB1, DB2, DB5

👋 Introduction

Market Position

Segment:

Compact MPV / Hatchback

Target Audience:

Families, individuals seeking practical and versatile transportation

Competitive Analysis

Competitors:

Ford Focus, Volkswagen Golf, Opel/Vauxhall Astra, Toyota Corolla, Renault Mégane

Key Features

Design Philosophy:

Spacious interior in a compact footprint, practical seating arrangements, user-friendly design

Unique Selling Points:

Flexible interior layout, good value for money, reliable Japanese engineering

📋 Manual Details

Coverage Areas

Model Years Covered:

1998, 1999, 2000, 2001, 2002, 2003

Page Count

Estimated Page Count:

Hundreds of pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Manual / Repair Manual / Factory Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system

Transmission:

Manual transmission, automatic transmission, clutch system, drive axles

Chassis:

Suspension (front and rear), steering system, brakes (hydraulic and parking), wheels and tires

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, power windows, mirrors, central locking, audio system, HVAC controls

Body And Frame:

Body panels, interior trim, glass, doors, hood, tailgate, chassis and frame components

HVAC And Accessories:

Heating, ventilation, air conditioning, power accessories, safety systems

Procedures Included

Maintenance:

Scheduled maintenance charts, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement

Repair And Overhaul:

Engine disassembly and reassembly, transmission overhaul, brake caliper and disc replacement, suspension component replacement, steering rack repair, electrical component diagnosis and replacement, body panel repair

Diagnostics:

Troubleshooting guides for common issues, diagnostic procedures for electrical and mechanical systems, fault code interpretation (if applicable)

Wiring Diagrams:

Comprehensive wiring diagrams for various electrical systems and components

Technical Depth

Depth:

Detailed step-by-step instructions, specifications, torque values, special tool requirements, diagnostic flowcharts. Suitable for both DIY enthusiasts and professional technicians.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full printable, allowing users to print specific sections or the entire manual.

Zoom Functionality

Zoom:

YES (Zoom In/OUT enabled for detailed viewing of diagrams and text)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinRAR

Compatibility

Operating Systems:

Compatible with All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G93 (1.8L SOHC)

Engine Displacement 1:

1830 cc

Engine Configuration 1:

Inline 4-cylinder

Fuel System 1:

Multi-point Fuel Injection (MPI)

Horsepower 1:

Approx. 112-116 PS (83-85 kW) depending on market/tune

Torque 1:

Approx. 160-170 Nm (118-125 lb-ft) depending on market/tune

Optional Engine

Engine Code 2:

4G92 (1.6L SOHC)

Engine Displacement 2:

1597 cc

Engine Configuration 2:

Inline 4-cylinder

Fuel System 2:

Multi-point Fuel Injection (MPI)

Horsepower 2:

Approx. 90-100 PS (66-74 kW) depending on market/tune

Torque 2:

Approx. 130-140 Nm (96-103 lb-ft) depending on market/tune

Engine Code 3:

4G94 (2.0L DOHC - less common)

Engine Displacement 3:

1997 cc

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

Drive Type:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Length:

Approx. 4210 mm (165.7 in)

Width:

Approx. 1705 mm (67.1 in)

Height:

Approx. 1530 mm (60.2 in)

Wheelbase:

Approx. 2615 mm (103.0 in)

Weights

Curb Weight:

Approx. 1200-1350 kg (2645-2976 lbs) depending on engine and equipment

🛡️ Safety Features

Ratings

Euro Ncap Rating:

3 Stars (for 1998 model, tested under older protocols)

Active Features

Available on higher trims and optional

Traction Control:

Available on some higher trims

Passive Features

Airbags:

Driver and front passenger airbags standard, side airbags available on higher trims

Seatbelts:

Pre-tensioning front seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player or CD player, with optional premium sound system on higher trims.

Speaker Configuration:

Typically 4 or 6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Available as an option on some models.

Connectivity

Connectivity Features:

Basic connectivity; no integrated Bluetooth or advanced smartphone integration as standard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 to 15,000 miles (12,000 to 24,000 km) or 12 months, depending on driving conditions and oil type used.

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km)

Spark Plug Replacement:

Copper plugs: 30,000 miles. Platinum/Iridium plugs: 60,000-100,000 miles (check specific plug type).

Timing Belt Replacement:

Critical: Typically every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Type:

API SJ or higher, SAE 5W-30 or 5W-40 recommended. Check manual for specific viscosity based on climate.

Coolant Type:

Ethylene glycol-based antifreeze. Mitsubishi specifies Diaqueen Super Long Life Coolant (LLC) or equivalent blue/green coolant.

Brake Fluid Type:

DOT 3 or DOT 4

Transmission Fluid Manual:

GL-4 gear oil, SAE 75W-90

Transmission Fluid Automatic:

Mitsubishi Diaqueen SPII-M or equivalent ATF SP-II M

Known Issues

Common Problem 1:

Timing belt failure (critical, requires regular replacement).

Common Problem 2:

Front suspension wear (ball joints, bushings, shock absorbers).

Common Problem 3:

Minor electrical gremlins (e.g., power window motors, central locking actuators).

Common Problem 4:

Rust on wheel arches and sills, especially in areas with road salt.

📚 Vehicle History

Brand Heritage

Brand Reputation:

Mitsubishi is known for its robust engineering, particularly in rally sport (Lancer Evolution) and its range of reliable vehicles.

Model Evolution

Development:

Developed as a compact MPV/hatchback to cater to European market preferences, sharing platform elements with the Carisma sedan and Colt hatchback.

Facelift:

Received a minor facelift around 2001 with updated styling, interior refinements, and potentially minor mechanical tweaks.

Production

Manufacturing Location:

Primarily manufactured in Born, Netherlands by NedCar (a joint venture with Volvo).

Production Period:

1998 - 2003

🏆 Awards & Recognition

Recognitions

Safety Awards:

While not a dominant award winner, it achieved a respectable 3-star Euro NCAP rating for its time, indicating a reasonable level of passive safety.