Target Audience:
KTM 625 SXC Owners, DIY Mechanics, Service Technicians
Vehicle Segment:
Dual-sport / Enduro motorcycle with potential for Supermoto conversion.
Manual Quality:
Professional Technical Manual, Top Quality, Complete and Intact
Benefits:
Saves time and money on repairs, Enables DIY maintenance and troubleshooting
Accuracy Completeness:
Same manual used in local service/repair shops, Original Workshop Manual, Most accurate and complete available
Applicable Model Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
All Models Trims Engines:
Yes
Content Completeness:
Complete and Intact, no missing or corrupt parts/pages.
Scope:
Covers All Models, All Engines, All Trim Types, All Transmission Types within the specified year range.
Type:
Workshop Repair Service Manual
Usage Context:
For diagnosis, repair, and maintenance.
Estimated Page Count:
Hundreds of pages (specific count not provided, typical for workshop manuals)
Engine Systems:
Engine Identification, Engine Body, Fuel System, Cooling System, Fuel Filter, Alternator, Regulator
Electrical Systems:
Electrical System, Wiring Diagrams
Chassis Systems:
While not explicitly listed, workshop manuals typically cover frame, suspension, wheels, brakes, and steering components.
Ignition System:
Likely covered within Electrical System and Troubleshooting.
Exhaust System:
Likely covered within Engine Body and Servicing.
Lubrication System:
Detailed within Engine Body and Servicing Specifications.
Maintenance:
Maintenance Check List, Check and Maintenance, Servicing Specifications, Tightening Torques
Repair:
Disassembling and Servicing, Troubleshooting
Diagnostics:
Comprehensive Diagnostic Information
Assembly Disassembly:
Detailed procedures for complete disassembly and reassembly of major components.
Cleaning Reinstallation:
Instructions for proper cleaning and reinstallation of parts.
Rebuilding:
Comprehensive rebuild procedures for engine and other major components.
Depth:
Professional Technician Level, Detailed Information
Illustrations:
Hundreds of Diagrams and Detailed Information, Pictures, Detailed Illustrations, Drawings and Photos, Enlarged Inset
Guidance:
Step-by-step repair procedures, Easy to follow directions
Special Tools:
Special Tools Section
Information Source:
Written by the manufacturers (KTM).
Repair Guidance Level:
Covers simple repairs to complex overhauls.
Troubleshooting Methodology:
Systematic approach to diagnosing and solving problems.
Documentation Quality:
Includes critical specifications, numbered instructions, and notes/cautions/warnings.
Engine Type:
Single-cylinder, 4-stroke, LC4 engine (details within manual)
Displacement:
625cc (approximate, specific variations may exist)
Horsepower Torque:
Specific figures vary by year and exact model tune, detailed within the manual.
Fuel Delivery:
Carburetor (specific models and types detailed in manual)
Carburetor Details:
Manual will detail specific carburetor model, jetting, float height, and adjustment procedures.
Typical Intervals:
Refer to Maintenance Check List and Check and Maintenance sections within the manual for detailed schedules (e.g., oil changes, valve adjustments, chain lubrication).
Tire Pressure:
Refer to manual for recommended tire pressures for various riding conditions.
Engine Oil:
Refer to manual for specific SAE viscosity grade and API classification. Common for this era might be 10W-40 or 10W-50 semi-synthetic or full synthetic motorcycle oil.
Coolant:
Refer to manual for coolant type and mixture ratio (typically ethylene glycol-based coolant).
Brake Fluid:
Refer to manual for DOT specification (e.g., DOT 4).
Gearbox Oil:
Refer to manual for SAE viscosity grade and specifications.
Common Wear Items:
Typical for motorcycles of this age and type can include clutch wear, brake pad and rotor wear, chain and sprocket wear, fork seal leaks, and carburetor tuning issues. Manual provides diagnosis for these.
Electrical Troubleshooting:
The manual's detailed wiring diagrams and troubleshooting section are invaluable for diagnosing electrical gremlins.
Engine Specifics:
Manual provides guidance on common LC4 engine maintenance, such as checking the decompression mechanism and valve clearance.
Brand Focus:
KTM is renowned for its off-road and performance motorcycles.
Model Lineage:
The 625 SXC is part of KTM's successful LC4 single-cylinder engine platform, known for its torque and versatility in dual-sport and supermoto applications.
Key Characteristics:
Known for its robust LC4 engine, capable off-road performance, and potential for street legality or supermoto conversions depending on original specification.
Manufacturing Location:
Austria (KTM's primary manufacturing base)
