Covered Years:
1998-2008 Model Years
Engine Coverage:
0.8 Liter, 1.0 Liter, and other variants as applicable to the model range within the specified years
Estimated Page Count:
Varies significantly based on specific engine and model year, typically hundreds to over a thousand pages for a comprehensive FSM.
Type:
Factory Service Manual (FSM) / Workshop Manual
Delivery Format:
Downloadable RAR archive requiring extraction software (e.g., WinRAR)
Browser Requirement:
Microsoft Internet Explorer v6 or greater
Operating System Compatibility:
Windows 95, 98, Me, NT, 2000, Server 2003, XP, Vista, Windows 7
Engine Mechanical:
Detailed procedures for engine assembly, disassembly, inspection, and repair, including timing, valve train, pistons, crankshafts, and cylinder heads.
Engine Lubrication And Cooling:
Oil pump, oil filter, oil cooler, water pump, radiator, thermostat, coolant passages, and lubrication system diagnostics.
Engine Fuel And Emission Control:
Fuel injection systems (MPI), fuel pump, injectors, fuel filter, evaporative emission control (EVAP), oxygen sensors, catalytic converter, and EGR system.
Accelerator Control:
Throttle body, accelerator cable/pedal assembly, cruise control (if equipped).
Fuel And Exhaust Systems:
Fuel tank, fuel lines, mufflers, exhaust manifolds, and piping.
Clutch:
Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders), and clutch pedal assembly.
Manual Transmission:
Gearbox disassembly, assembly, internal component inspection, shifting mechanisms, and lubrication.
Automatic Transmission:
Transmission removal, installation, internal components, torque converter, valve body, and shift control systems.
Driveline Axle:
Propeller shaft (if applicable, though front-wheel drive is typical), driveshafts, CV joints, differential carrier, and hub bearings.
Front Axle:
Wheel bearings, hub assemblies, and steering knuckle components.
Rear Axle:
Rear suspension mounting points, bearing assemblies, and drum/disc brake mounting.
Front Suspension:
MacPherson struts, control arms, ball joints, sway bar, and bushings.
Rear Suspension:
Torsion beam axle or independent suspension (depending on variant), shock absorbers, and trailing arms.
Brake System:
Front and rear brake components (disc/drum), hydraulic system (lines, master cylinder, brake booster), ABS system (if equipped), parking brake.
Steering System:
Power steering system (pump, fluid, lines), steering rack, tie rods, steering column, and wheel alignment specifications.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant handling, blower motor, heater core, evaporator, and controls.
Restraints:
Seat belts, SRS (Supplemental Restraint System) airbags, control module, and related sensors.
Body And Accessories:
Exterior and interior trim, doors, hood, trunk, bumpers, glass, mirrors, and seals. Includes body repair and rust prevention.
Electrical System:
Wiring diagrams, fuses, relays, battery, charging system (alternator), starting system, lighting, instrument cluster, power windows, locks, and audio system.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, inspections, and tune-ups.
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, identification of common faults, and diagnostic trouble codes (DTCs) if applicable to OBD-II systems.
Repair:
Step-by-step instructions for component replacement, adjustment, and repair across all vehicle systems.
Installation:
Procedures for installing new or replacement parts and accessories.
Depth:
Comprehensive, technician-level detail covering from basic adjustments to complete component overhauls and system diagnostics.
Engine Code Daewoo:
F8CV (0.8L), F10D (1.0L), A12S3 (1.2L) - may vary by market and year
Engine Type:
Inline 3-cylinder (0.8L), Inline 4-cylinder (1.0L, 1.2L, 1.4L, 1.6L variants exist in later models/markets)
Displacement 0.8L:
796 cc
Displacement 1.0L:
995 cc
Bore Stroke 0.8L:
Approx. 72.0 mm x 69.3 mm
Bore Stroke 1.0L:
Approx. 70.0 mm x 63.5 mm
Horsepower 0.8L:
Approx. 52 PS (38 kW) @ 6000 rpm
Torque 0.8L:
Approx. 72 Nm (53 lb-ft) @ 4200 rpm
Horsepower 1.0L:
Approx. 61 PS (45 kW) @ 6000 rpm
Torque 1.0L:
Approx. 87 Nm (64 lb-ft) @ 4300 rpm
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first, depending on driving conditions and oil type.
Air Filter Replacement:
Recommended every 20,000-30,000 km (12,000-18,000 miles) or as per manual inspection.
Spark Plug Replacement:
Varies by plug type (copper, platinum, iridium), typically 30,000-100,000 km. Manual will specify.
Engine Oil Specification:
API SJ or higher, viscosity typically 5W-30 or 10W-40. Manual will specify exact OEM recommendation and capacities.
Coolant Specification:
Ethylene glycol-based coolant (e.g., Dex-Cool equivalent or specific Daewoo/Holden coolant). Capacity typically around 5.5 liters. Manual provides exact type and capacity.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or similar. Manual will specify exact type and capacity (approx. 2.0-2.5 liters).
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF). Manual will specify type and capacity (approx. 5.5-6.0 liters for a full flush).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual specifies exact type and capacity for the system.
Common Wear Items:
Ignition coils, spark plugs, front suspension components (bushings, ball joints), clutch wear, HVAC blower motor failure, radiator leaks, catalytic converter issues (on higher mileage vehicles).
Electrical Gremlins:
Corrosion in connectors, faulty door lock actuators, and intermittent dashboard warning lights can occur, all detailed in electrical troubleshooting sections.
