Chrysler Voyager 1998 Service Repair Workshop Manual

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The Chrysler Voyager, a significant entry in the full-size minivan segment, was produced for the 1996-2000 model years as part of the RS generation. This versatile vehicle offered a spacious...

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Tipo: Car

Proveedor:

SKU: 58407

Etiquetas: 1998 Car Chrysler Marine Misc Outboard Engines Voyager

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Descripción

The Chrysler Voyager, a significant entry in the full-size minivan segment, was produced for the 1996-2000 model years as part of the RS generation. This versatile vehicle offered a spacious interior with flexible seating arrangements, contributing to a comfortable ride and making it a popular choice for families and those needing ample cargo capacity. Key features included available all-wheel drive on select trims and a range of V6 engine options, such as the 3.0L, 3.3L, and 3.8L, paired with reliable automatic transmissions. Its practical design and family-oriented amenities positioned it as a competitive option against rivals like the Ford Windstar and Honda Odyssey. This comprehensive Factory Service Manual provides essential information for the maintenance and repair of your 1996-2000 Chrysler Voyager. It covers an extensive range of topics, including detailed procedures for engine, transmission, chassis, and electrical systems, as well as bodywork. The manual includes scheduled maintenance guidelines, in-depth troubleshooting guides, diagnostic procedures, and specific repair instructions for various components. With over 1500 pages of technical data and system diagrams, this English-language resource is an invaluable tool for owners and technicians alike, ensuring the continued performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Voyager

Year:

Generation

Platform:

NS (Second Generation)

Codes

Model Code:

👋 Introduction

Market Position

Segment:

Full-size Minivan

Competitive Analysis

Key Competitors:

Ford Windstar, Chevrolet Venture, Pontiac Montana, Toyota Sienna, Honda Odyssey

Key Features

Vehicle Selling Points:

Spacious interior, flexible seating arrangements, comfortable ride, available all-wheel drive (AWD) on some trims/engines.

📋 Manual Details

Coverage Areas

Markets Covered:

North America, Europe (as Chrysler Voyager/Dodge Grand Caravan variants)

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (3.0L V6, 3.3L V6, 3.8L V6), Transmission (3-speed automatic, 4-speed automatic), Drivetrain

Chassis:

Suspension (front & rear), Steering, Brakes (front disc, rear drum/disc), Wheels & Tires

Electrical:

Wiring Diagrams, Lighting, Ignition System, Starting System, Charging System, Power Accessories, HVAC Controls, Instrument Cluster, Body Control Modules

Body:

Exterior Body Panels, Doors, Windows, Interior Trim, Seats, HVAC System Components, Fuel System Components

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tire Rotation

Diagnostics:

Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) for OBD-I/OBD-II (if applicable for specific components)

Repair:

Component Removal & Installation, Overhaul Procedures, Reassembly Instructions, Adjustment Procedures

Special Procedures:

Airbag System Service, ABS System Service, Power Sliding Door Mechanism Service

Technical Depth

Depth:

Comprehensive; covers basic maintenance to major component overhauls and detailed diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchable PDF

Print Quality

Resolution:

High-resolution, printable pages

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Name:

3.0L V6 (Mitsubishi 6G72)

Engine 1 Displacement:

2972 cc (3.0 Liters)

Engine 1 Configuration:

SOHC V6

Engine 1 Horsepower:

142 hp @ 5000 rpm

Engine 1 Torque:

180 lb-ft @ 3750 rpm

Secondary Engine

Engine 2 Name:

3.3L V6 (Chrysler EDB/EDZ)

Engine 2 Displacement:

3301 cc (3.3 Liters)

Engine 2 Configuration:

OHV V6

Engine 2 Horsepower:

158 hp @ 4800 rpm

Engine 2 Torque:

193 lb-ft @ 3600 rpm

Tertiary Engine

Engine 3 Name:

3.8L V6 (Chrysler EGT)

Engine 3 Displacement:

3778 cc (3.8 Liters)

Engine 3 Configuration:

OHV V6

Engine 3 Horsepower:

166 hp @ 4400 rpm

Engine 3 Torque:

220 lb-ft @ 3200 rpm

Performance

0-60 Mph Approx:

9.5 - 11.5 seconds (depending on engine)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

20 gallons (75.7 Liters)

🔧 Transmission

Standard

Transmission Type Std:

4-speed Automatic (e.g., A604/41TE for 3.0L V6, 42LE for 3.3L/3.8L V6)

Optional

Transmission Type Opt:

3-speed Automatic (less common on 1998 models, typically replaced by 4-speed)

Features

Transmission Features:

Lock-up torque converter, electronic shift control

Fluid Type

Transmission Fluid:

ATF+4 (or equivalent for early models, consult manual for exact spec e.g., ATF+3)

📐 Dimensions

Exterior

Wheelbase:

119.3 inches (3030 mm)

Length:

195.5 inches (4966 mm)

Width:

76.7 inches (1948 mm)

Height:

68.3 inches (1735 mm)

Weights

Curb Weight Approx:

3800 - 4200 lbs (1724 - 1905 kg) depending on configuration

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 35-40 cu ft

Cargo Volume Behind 2Nd Row:

Approx. 80-90 cu ft

Cargo Volume Max:

Approx. 140-150 cu ft (with all rear seats removed)

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

Driver: 4 stars; Passenger: 4 stars (1998 model year testing)

Active Features

Available Anti-lock Braking System (ABS)

Traction Control:

Traction control system (TCS) available on some models.

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seat Belts:

3-point seat belts in all seating positions; shoulder belt height adjusters.

Child Safety:

Child seat LATCH anchor points (introduced on some later NS models, check specific build date).

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player; optional CD player. Basic speaker configurations.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

OBD Standard:

OBD-I initially, transitioning to OBD-II for some components/late models. Manual will detail diagnostic port location and access.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).

Transmission Fluid Change:

Every 30,000 - 60,000 miles, or as per severe service schedule. Consult manual for specific recommendations.

Spark Plug Replacement:

Approximately 100,000 miles for platinum-tipped plugs, check specific engine type.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (or 10W-30 depending on climate, consult manual)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, color orange or red. Mopar OAT coolant is *not* compatible.

Brake Fluid Type:

DOT 3

Known Issues

Common Problems Engine:

Head gasket leaks (especially on 3.3L/3.8L OHV engines), intake manifold gasket leaks, oil cooler line leaks.

Common Problems Transmission:

Torque converter shudder, transmission fluid leaks, premature wear on internal components, shift solenoid issues.

Common Problems Electrical:

Power window motor failures, power door lock issues, instrument cluster failure (dimming/dead gauges), HVAC blower motor resistor failure.

Common Problems Suspension:

Worn control arm bushings, ball joints, tie rod ends; premature strut/shock absorber wear.

Common Problems Body:

Rust, especially around wheel wells and rocker panels. Door latch/mechanism issues (including power sliding doors). Plastic trim degradation.

📚 Vehicle History

Brand Heritage

Chrysler Legacy:

Chrysler has a long history in automotive manufacturing, known for innovation and comfort-oriented vehicles.

Model Evolution

Voyager Gens:

First generation (1984-1990), Second Generation (NS: 1991-1995), Third Generation (RS: 1996-2000). This manual covers the RS generation.

Production

Manufacturing Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

Model Production Years:

1996-2000 (RS Generation)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

While the Voyager was a popular minivan, it did not consistently appear on Car and Driver's 10Best lists as the Dodge Caravan/Grand Caravan often did in earlier years. However, it was a strong contender in its segment.

Ratings

Jd Power Initial Quality:

Typically rated average to below average in initial quality compared to segment leaders during this period.