Husqvarna TE610E SM610 1998 Motorcycle Service Workshop Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

27 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 85977

Etiquetas: 1998 Husqvarna Misc Motorcycle Motorcycles SM610 TE610E

Variantes de producto

Descripción

Introducing the TE610E and SM610, versatile motorcycles produced in 1998, designed for both off-road adventure and agile on-road performance. The TE610E variant excels in rugged terrain with its long-travel suspension, while the SM610 offers a supermoto experience with its street-focused enhancements. Both models are powered by a robust, liquid-cooled, single-cylinder, four-stroke engine known for its dependable torque and enduring construction, reflecting a rich heritage in motorcycle engineering. This comprehensive Service Workshop Repair Manual provides detailed guidance for owners and technicians. It covers all essential aspects of maintenance and repair, including full engine overhauls, fuel and ignition system servicing, cooling system maintenance, transmission and clutch procedures, chassis and suspension adjustments, and complete brake system overhauls. The manual also details electrical system diagnostics, bodywork procedures, and routine maintenance tasks, ensuring the longevity and optimal performance of your TE610E or SM610.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE610E / SM610

Year:

👋 Introduction

Market Position

Segment:

Dual-sport / Supermoto motorcycle segment.

Target Audience:

Owners and technicians performing maintenance and repairs on the Husqvarna TE610E and SM610 models.

Competitive Analysis

Competitors 1998:

KTM EXC series, Honda XR series, Yamaha WR series, Suzuki DR-Z series.

Key Features

Offroad Capability:

TE610E: Designed for off-road use with long-travel suspension and rugged construction.

Supermoto Conversion:

SM610: Supermoto variant featuring smaller wheels, street tires, and upgraded suspension for on-road performance.

Engine Design:

Robust single-cylinder, four-stroke engine known for its torque and durability.

📋 Manual Details

Coverage Areas

Manual Type:

Service Workshop Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul and repair procedures for the engine, including disassembly, inspection, reassembly, and tuning.

Fuel System:

Carburetor adjustment, cleaning, rebuilding, and fuel pump (if applicable) service.

Ignition System:

Spark plug specifications, ignition timing, coil testing, and CDI unit diagnosis.

Cooling System:

Radiator, coolant, fan operation, and thermostat testing (relevant for TE models).

Transmission Gearbox:

Clutch operation, gear selection, lubrication, and internal transmission component servicing.

Chassis Frame:

Frame inspection, swingarm removal and installation, and steering head bearing maintenance.

Suspension Front:

Fork oil change, seal replacement, spring inspection, and damper adjustment for the TE and SM models.

Suspension Rear:

Monoshock absorber service, linkage lubrication, and rear spring adjustment.

Brakes Front:

Brake pad replacement, caliper service, master cylinder rebuilding, and hydraulic fluid flush.

Brakes Rear:

Brake drum/disc service, caliper/drum cylinder maintenance, and hydraulic fluid flush.

Electrical System:

Wiring diagrams, battery maintenance, lighting system, starter motor, and charging system diagnosis.

Bodywork Panels:

Fairing removal and installation, seat, fuel tank, and fender maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug checks, and tire pressure checks.

Troubleshooting:

Diagnostic flowcharts and common problem identification for various systems.

Engine Rebuild:

Detailed instructions for complete engine teardown, parts inspection, and reassembly.

Suspension Service:

Step-by-step guides for fork and shock absorber servicing.

Brake System Overhaul:

Complete instructions for servicing the hydraulic brake system components.

Electrical Diagnostics:

Fault finding for charging system, ignition, lighting, and starting circuits.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to full engine and chassis rebuilds.

Illustrations:

Highly illustrated with clear diagrams and exploded views.

Special Tools:

Lists required special tools for specific repair procedures.

📊 Manual Specifications

File Format

Format:

Searchability:

Text-searchable for easy information retrieval.

Print Quality

Quality:

High-resolution digital scans ensuring clarity of text and images.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, liquid-cooled, single-cylinder

Displacement:

576 cc (35.1 cu in)

Bore X Stroke:

93 mm x 83 mm (3.66 in x 3.27 in)

Valve Train:

SOHC, 4 valves

Compression Ratio:

Approximately 10.5:1 (spec may vary slightly)

Performance

Horsepower Approx:

Approx. 40-45 hp @ 6500 rpm (varies by market and tuning)

Torque Approx:

Approx. 45 Nm (33 lb-ft) @ 5500 rpm (varies by market and tuning)

Fuel System

Carburetor:

Dell'Orto PHM 40 (or similar 40mm flat slide carburetor)

Fuel Capacity:

Approx. 12 liters (3.2 US gallons) for TE610E, potentially different for SM610

Lubrication

Oil Type:

API SG/SH or JASO MA, SAE 10W-40 motorcycle oil recommended

Oil Capacity W Filter:

Approx. 1.6 - 1.8 liters (specific value in manual)

🔧 Transmission

Standard

Type:

6-speed constant mesh

Clutch:

Wet multi-plate

Optional

Gear Ratios:

Specific gear ratios detailed in the manual for each gear.

Features

Final Drive:

Chain drive

Transmission Oil:

API GL-4 or GL-5 SAE 75W-90 gear oil recommended (specific capacity and type in manual)

📐 Dimensions

Exterior

Wheelbase:

Approx. 1460 mm (57.5 in) for TE610E, potentially shorter for SM610

Seat Height:

High, typical for enduro/supermoto bikes (exact specification in manual)

Ground Clearance:

Significant for TE610E, reduced for SM610 (specifics in manual)

Weights

Dry Weight:

Approx. 125-135 kg (275-298 lbs) depending on model and equipment.

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet relevant motorcycle safety standards of the era.

Active Features

Braking System:

Hydraulic disc brakes front and rear (dual caliper front on some SM variants).

Lighting:

Headlight, taillight, brake light, and turn signals (standard on SM, optional/basic on TE).

Passive Features

Frame Construction:

Steel trellis or semi-double cradle frame for rigidity and impact absorption.

💡 Technology Features

Infotainment

Features:

Basic analog instrument cluster including speedometer, odometer, tachometer (on some models), and indicator lights.

Driver Assistance

Features:

None. This is a performance-oriented motorcycle from the late 1990s.

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 5,000 km or 6 months (refer to manual for exact mileage and conditions).

Air Filter Cleaning:

Every 1,000 - 2,000 km or as needed based on riding conditions.

Chain Maintenance:

Lubricate and adjust chain every 500 km.

Spark Plug Check:

Every 4,000 - 6,000 km.

Fluid Specifications

Engine Oil Viscosity:

10W-40

Brake Fluid Type:

DOT 4

Coolant Type:

Ethylene glycol-based antifreeze/coolant mixture (50/50 ratio)

Known Issues

Common Wear Items:

Clutch plates, fork seals, steering head bearings, wheel bearings, and chain/sprockets.

Potential Electrical Quirks:

Wiring harness integrity and connector corrosion can sometimes cause intermittent issues.

Carburetor Tuning:

Carburetor may require periodic adjustment for optimal performance due to altitude or temperature changes.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna Motorcycles has a long history dating back to 1903, with a strong pedigree in off-road and racing motorcycles.

Model Evolution

Predecessors:

Direct evolution from earlier Husqvarna 500cc and 600cc enduro platforms.

Successors:

The TE610 and SM610 platforms continued to evolve with technological updates and design changes in subsequent years.

Production

Manufacturing Origin:

Italy (during the Cagiva ownership period).

🏆 Awards & Recognition

Recognitions

Racing Heritage:

Husqvarna's strong presence in enduro and motocross racing often translates to competitive performance of their production models.

Ratings

Performance Reviews:

Generally well-regarded for their off-road prowess and robust engines, with the SM610 offering a capable supermoto package.

Certifications

Certification:

Not applicable in the context of awards, but the manual ensures adherence to manufacturer specifications.