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Isuzu Rodeo 1999 2000 2001 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Rodeo Years Covered: 1999, 2000, 2001, 2002 Codes Chassis Code: UCS 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Vehicle Target...
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SKU: 420406
Isuzu Rodeo 1999 2000 2001 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Rodeo
Years Covered:
1999, 2000, 2001, 2002
Codes
Chassis Code:
UCS
👋 Introduction
Market Position
Segment:
Compact SUV / Sport Utility Vehicle
Target Audience:
Enthusiasts and owners seeking to maintain or repair their Isuzu Rodeo.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Chevrolet Tracker.
Key Features
Utility:
Known for its ruggedness, off-road capability (especially 4WD models), and practical utility.
Design:
Body-on-frame construction offered a more traditional truck-like feel and durability compared to unibody competitors.
Engine Options:
Offered both 4-cylinder and V6 engine options, catering to different power and efficiency needs.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count:
23403
Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including diagnosis, repair, overhaul, and specifications for all engine variants.
Transmission:
Detailed repair procedures for both automatic and manual transmissions, including troubleshooting and component replacement.
Drivetrain:
Coverage of front-wheel drive (FWD) and four-wheel drive (4WD) systems, including differentials, transfer case, and driveshafts.
Suspension:
Front and rear suspension systems, including independent front suspension (IFS), leaf springs, shock absorbers, and alignment procedures.
Brakes:
Front disc and rear drum brake systems, including ABS operation, component replacement, bleeding procedures, and hydraulic system diagnosis.
Steering:
Power steering system diagnosis and repair, including steering rack, pump, and hoses.
Electrical System:
Comprehensive wiring diagrams, fuse/relay identification, starting and charging system diagnostics, lighting, and accessory circuits.
Body And Frame:
Body panel removal and installation, chassis component repair, door mechanisms, glass replacement, and structural integrity checks.
HVAC:
Air conditioning and heating system diagnosis, refrigerant handling, component replacement, and blower motor circuits.
Emissions Control:
Diagnosis and repair of emissions-related components, including oxygen sensors, catalytic converters, and EVAP systems.
Procedures Included
Maintenance:
Detailed step-by-step procedures for routine maintenance tasks such as oil changes, filter replacements, spark plug changes, and fluid checks.
Troubleshooting:
Extensive troubleshooting guides with symptom-based diagnostics to identify and resolve common and complex issues.
Repair:
Complete repair procedures for all major vehicle components, from minor adjustments to major overhauls.
Diagnostics:
Diagnostic charts and explanations for various systems, including OBD-II trouble codes.
Installation:
Guidance on the installation and replacement of various parts and accessories.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes, text-searchable PDF for quick information retrieval.
Printable:
Yes, pages can be printed for easy reference during repairs.
Quality:
High-resolution scans ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
2.2L DOHC 4-cylinder (G22Z)
Engine 1 Displacement:
2198 cc
Engine 1 Horsepower:
130 hp @ 5400 rpm
Engine 1 Torque:
137 lb-ft @ 3400 rpm
Secondary Engine
Engine 2 Code:
3.2L SOHC V6 (6VD1)
Engine 2 Displacement:
3165 cc
Engine 2 Horsepower:
175 hp @ 5200 rpm
Engine 2 Torque:
184 lb-ft @ 3200 rpm
Performance
Fuel Type:
Unleaded gasoline
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Engine Management
ECU:
Engine Control Unit (ECU) with OBD-II diagnostics.
🔧 Transmission
Standard
Transmission Type 4Cyl:
5-speed manual transmission
Optional
Transmission Type V6:
4-speed automatic transmission (with overdrive)
Features
Transfer Case:
Part-time 4WD system with 2WD, 4WD High, and 4WD Low range selector.
Maintenance
Manual Transmission Fluid:
Refer to manual for specific GL rating and capacity (typically GL-4 or GL-5).
Automatic Transmission Fluid:
Dexron III or equivalent. Capacity typically around 7-9 quarts for a fluid change and filter replacement.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches
Length:
Approx. 176.7 inches
Width:
Approx. 66.5 inches
Height:
Approx. 66.3 inches
Weights
Curb Weight:
Approx. 3500-4000 lbs (depending on configuration)
Towing Capacity:
Up to 3500 lbs (when properly equipped)
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact:
Not readily available for specific model year in a summarized format; refer to NHTSA archives for detailed reports.
IIHS Crash Test Ratings:
Varied by year and test. Early models may not have extensive IIHS data. Refer to IIHS website for specific reports.
Active Features
ABS:
Anti-lock Braking System (ABS) available on most models, particularly 4WD.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or cassette player, with optional premium sound systems. Aftermarket head unit upgrades are common.
Navigation:
No factory navigation system offered during these model years.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Auxiliary Input:
Not standard; requires aftermarket adapter or head unit replacement for modern device connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement 4Cyl:
Approx. 60,000 miles (platinum plugs).
Spark Plug Replacement V6:
Approx. 100,000 miles (platinum plugs).
Fluid Specifications
Engine Oil Spec:
API SJ or higher, SAE 5W-30 viscosity recommended for most temperatures. Check manual for specific engine/climate recommendations.
Coolant:
Isuzu specified long-life coolant or equivalent (typically a silicate-free, OAT or HOAT coolant). Capacity approx. 6-7 quarts.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron III or equivalent power steering fluid.
Known Issues
Engine Noise:
Potential for timing chain noise or rattle on the 3.2L V6, especially as mileage increases. Requires inspection and potential replacement.
Transmission Slipping:
Automatic transmission may exhibit slipping or delayed engagement, often related to fluid condition or valve body issues.
Rust And Corrosion:
As with many vehicles of this era, particularly those in rust-prone climates, frame and body panel rust can be a concern.
Cv Axle Boots:
Torn CV axle boots can lead to joint damage and require replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Isuzu Motors Ltd., a Japanese automobile manufacturer known for commercial vehicles and SUVs.
Model Evolution
Generation:
Second Generation Isuzu Rodeo.
Design Influence:
Based on the same platform as the Honda Passport and Isuzu Amigo.
Production
Production Location:
Lafayette, Indiana, USA (by Subaru-Isuzu Automotive Inc., SIA)
Production Years Model:
1998-2004 (Second Generation)
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Often praised for its capability in its class, particularly for those seeking off-pavement adventure.
Value:
Generally considered a good value proposition for a used SUV offering utility and a more robust chassis.
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