This manual covers Arctic Cat snowmobiles manufactured between 1999 and 2000. Arctic Cat has a long-standing heritage in snowmobile manufacturing, known for innovation and performance. The models from this era represented a significant period for the brand, introducing advanced EFI technology and refining existing chassis and engine platforms. These snowmobiles were generally well-regarded for their performance, reliability, and diverse model offerings, catering to various riding styles. This comprehensive factory repair service manual provides detailed information for a wide range of models, including the Pantera, Powder Special, Thundercat, Z, ZL, ZRT, and ZR series, supporting both carbureted and EFI engine variants.
The purpose of this manual is to provide professional technicians, mechanics, workshops, and DIY enthusiasts with the necessary information to maintain, diagnose, and repair their Arctic Cat snowmobiles. It offers detailed, step-by-step instructions, troubleshooting guides, and component breakdowns, identical to those used by professionals. The manual covers major systems such as the engine, fuel systems, electrical systems, chassis, drive train, and brake systems. It includes procedures for repair, service, restoration, maintenance, rebuilding, diagnostics, and preventative maintenance, enabling users to perform their own repairs and save money. The content is richly illustrated with clear diagrams and exploded views for easy comprehension.
Model:
Snowmobile (Various Models)
Manual Product Name:
Arctic Cat Snowmobile 1999-2000 Factory Repair Manual PDF Download
Target User:
Professional technicians, mechanics, workshops, and DIY enthusiasts
Manual Type Advantage:
Official factory manual, identical to those used by professionals, offering comprehensive coverage.
Illustration Quality:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views.
Value Proposition:
Enables users to save money by performing their own repairs, maintenance, and diagnostics.
Vehicle Models Covered:
Pantera 580 EFI, Pantera 1000, Powder Special 500 EFI (LE), Powder Special 600 (EFI) (LE), Powder Special 700 (LE), Thundercat (M/C), Triple Touring 600, Z 370, Z 440, ZL 440, ZL 500 (EFI), ZL 550, ZL 580 EFI, ZL 600 (EFI), ZL 700, ZRT 600, ZRT 800, ZR 500, ZR 600 (EFI) (LE), ZR 700 (LE)
Engine Variants Covered:
Carbureted and EFI (Electronic Fuel Injection) models
Estimated Page Count:
Not explicitly stated, but described as 'very large' (up to 4000 MB file size suggests extensive content)
Type:
Factory Repair Service Manual / Workshop Manual
Language:
English (Implied by product description and target market)
Format:
PDF Download (can be zipped, requiring WinZip/WinRAR)
Major Systems:
General Information, Engine, Engine Related Items, Fuel Systems, Engine Electrical Systems, Chassis Electrical Systems, Steering, Body, Drive Train, Brake Systems, Track/Rear Suspension, Troubleshooting
Repair And Maintenance:
Repair, Service, Restore, Maintain, Rebuild, Diagnose, Troubleshooting, Preventative Maintenance
Diagnostic Capabilities:
Detailed step-by-step instructions, troubleshooting guides for immediate problem resolution, component breakdowns.
Rebuild Scope:
Covers complete rebuild procedures for engine components and other major systems.
Digital Delivery:
Instant Download
Compatibility:
Windows, Linux, Mac (via PDF reader), PC & MAC compatible (Windows 97, 2000, Me, XP, Vista, Windows 7, Windows 10)
Printable:
Printable from any computer and printer
Delivery Method:
Digital download only (no hard copy, CD, or DVD)
File Type:
PDF, ZIP, RAR, EXE (E-Book format)
Engine Types:
Various displacements and configurations including 370cc, 440cc, 500cc, 580cc, 600cc, 700cc, 800cc, and 1000cc. Both EFI and Carbureted variants are supported.
Horsepower Torque:
Specific horsepower and torque figures are model-dependent and detailed within the manual. Generally, these engines ranged from approximately 50 HP for smaller displacements to over 150 HP for larger, performance-oriented models like the Thundercat.
Injection Carburetion:
Covers both Carbureted and EFI (Electronic Fuel Injection) fuel systems. Detailed information on fuel injectors, fuel pumps, carburetors, and associated components.
Drive System:
CVT (Continuously Variable Transmission) drive system with primary and secondary clutches.
Gearbox:
Not applicable for snowmobiles; utilizes clutch systems for variable gearing.
Clutch Service:
Detailed procedures for clutch inspection, service, replacement, and tuning (primary and secondary).
Chassis Design:
Various chassis designs (e.g., AWS - Arctic Winner System for front suspension, different track lengths and widths depending on model). Specific dimensions vary by model.
Dry Weight:
Dry weight varies significantly by model, typically ranging from approximately 450 lbs to over 600 lbs.
Crash Testing:
Not applicable in the traditional automotive sense. Safety information focuses on proper operation and maintenance to prevent accidents.
Braking System:
Hydraulic disc brake systems are standard across these models.
Ergonomics Controls:
Information on handle bar controls, throttle operation, braking controls, and seating position for safe operation.
Gauge Cluster:
Instrumentation typically includes speedometer, tachometer, odometer, trip meter, engine temperature gauge, and warning lights for EFI systems.
Efi Control:
Electronic Fuel Injection (EFI) systems provide optimized fuel delivery and ignition timing for improved performance, fuel efficiency, and emissions control.
Diagnostic Ports:
May feature diagnostic connectors for EFI systems to interface with diagnostic tools.
Oil Change Recommendations:
Specific oil change intervals for the 2-stroke engines (if applicable, some models may have 4-stroke) and chaincase oil are detailed by mileage or operating hours, depending on the model and usage. Typically, chaincase oil changes every 100-200 operating hours or annually.
Engine Oil:
Use of Arctic Cat branded 2-stroke synthetic or semi-synthetic oil meeting API TC specifications. For chaincases, typically SAE 80W-90 gear oil.
Coolant:
For liquid-cooled models, a mixture of antifreeze and distilled water (typically 50/50) with ethylene glycol base is required. Specific coolant type and capacity will be in the manual.
Common Wear Items:
Common wear items include drive belts, spark plugs, carbides, hyfax, and clutch components. The manual will guide on inspection and replacement of these.
Efi System Maintenance:
For EFI models, guidance on fuel filter replacement, injector cleaning, and sensor checks is crucial for optimal performance.
Arctic Cat Legacy:
Arctic Cat has a long-standing heritage in snowmobile manufacturing, known for innovation and performance.
1999-2000 Era:
This period represented a significant era for Arctic Cat, introducing advanced EFI technology and refining existing chassis and engine platforms across their diverse model lineup.
Manufacturing Location:
Arctic Cat snowmobiles are traditionally manufactured in Thief River Falls, Minnesota, USA.
Industry Standing:
Arctic Cat snowmobiles from this era were generally well-regarded for their performance, reliability, and diverse model offerings catering to different riding styles (trail, mountain, luxury touring).
