Applicable Model Years:
1999, 2000
Covered Models:
BearCat 340, BearCat 440 I, BearCat 440 II, BearCat W/T, Pantera 580 EFI, Pantera 1000, Panther 340, Panther 440, Panther 550, Powder Special 500 EFI, Powder Special 500 EFI LE, Powder Special 600, Powder Special 600 LE, Powder Special 600 EFI, Powder Special 600 EFI LE, Powder Special 700, Powder Special 700 LE, Thundercat, Thundercat M/C, Triple Touring 600, Z370, Z440, ZL440, ZL500, ZL500 EFI, ZL550, ZL580 EFI, ZL600, ZL600 EFI, ZL700, ZR500, ZR500 EFI, ZR600, ZR600 EFI, ZR600 EFI LE, ZR700, ZR700 LE, ZRT600, ZRT800
Positioning:
This manual targets DIY enthusiasts and independent repair shops looking for factory-accurate information to maintain and repair their 1999-2000 Arctic Cat snowmobiles. It offers a cost-effective alternative to dealership service.
Value Proposition:
Provides comprehensive coverage across a wide range of 1999-2000 Arctic Cat models, including detailed illustrations, wiring diagrams, and torque specifications, which are crucial for accurate repairs. The 643-page count indicates a thoroughness unmatched by generic guides.
Documentation Quality:
Features complete tear-down and rebuild instructions, numerous pictures, part diagrams, torque specifications, and comprehensive troubleshooting sections.
Ease Of Use:
The PDF format with clickable chapters enhances user experience, allowing for efficient information retrieval.
Engine:
Internal combustion engine systems, including cooling, lubrication, fuel delivery (carbureted and EFI), ignition, and exhaust. Specifics on 2-stroke engine operation and maintenance.
Drivetrain:
Clutch systems (primary and secondary), drive chain, sprockets, track drive mechanism, and related components.
Suspension And Steering:
Front and rear suspension systems (including AWS - Arctic Wheel System), shocks, springs, ski spindles, steering linkages, and handlebars.
Brakes:
Hydraulic brake system, calipers, rotors, brake lines, master cylinder, and parking brake.
Electrical System:
Ignition system (CDI), lighting, starter system, battery, charging system, and all related wiring harnesses and components.
Body And Chassis:
Hood removal, seat removal, body panels, chassis components, and track housing.
Carburetor Service:
Detailed instructions for carburetor removal, cleaning, disassembly, reassembly, jetting adjustments, and synchronized tuning for multi-carburetor setups.
Maintenance:
Scheduled maintenance, fluid checks and changes (oil, coolant), lubrication points, track tension adjustment, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical circuit analysis, and performance issue diagnosis.
Repair:
Complete tear-down and rebuild procedures for engine, transmission, clutches, suspension, and steering components. Specific instructions for replacing worn or damaged parts.
Diagnostics:
Step-by-step diagnostic routines for identifying the root cause of malfunctions in various systems.
Tune-Up:
Detailed procedures for engine tune-ups, including carburetor adjustment, ignition timing verification, and clutch calibration.
Engine Rebuild:
Detailed procedures for complete engine disassembly, inspection of internal components (pistons, rings, crankshaft, bearings, seals), cylinder honing/boring, and reassembly with specified torque values.
Depth:
Highly detailed, covering everything from basic pre-ride inspections to complete engine overhauls and complex electrical system repairs. Includes factory-level diagnostic procedures.
Wiring Diagrams:
Includes comprehensive wiring diagrams for all electrical systems, essential for diagnosing and repairing electrical faults. These are typically high-resolution and detailed.
Engine Type:
Primarily 2-stroke, liquid-cooled, and fan-cooled engines across various displacements.
Common Displacements:
340cc, 440cc, 500cc, 550cc, 580cc, 600cc, 700cc, 800cc
Horsepower Range:
Varies significantly by model and engine size, generally ranging from 60 HP (e.g., Z370) to over 130 HP (e.g., Thundercat 900/1000cc variants, though the manual lists Pantera 1000 and Thundercat as covered).
Torque Specifications:
Manual contains numerous specific torque values for engine components, fasteners, and assemblies critical for proper engine function and longevity.
Fuel Delivery:
Carbureted (e.g., Mikuni VM series) and Electronic Fuel Injection (EFI) systems depending on the model and engine variant.
Ignition Type:
Capacitor Discharge Ignition (CDI) with electronic advance.
Cooling Method:
Liquid Cooling (radiator and fan) and Forced Air Cooling (fan-cooled) depending on the specific snowmobile model.
Exhaust Type:
Expansion chamber exhaust systems designed for 2-stroke performance.
Transmission Type:
Continuously Variable Transmission (CVT) system, comprising a drive clutch and a driven clutch.
Clutch Service:
Detailed procedures for clutch inspection, cleaning, weight and spring adjustments, and replacement of worn components.
Drive Belt:
Information on drive belt inspection, tension, and replacement. Common part numbers for drive belts would be found within.
Engine Oil:
Pre-mix ratio for 2-stroke oil and gasoline specified in manual. Regular checks for oil injection system function if equipped.
Clutch Maintenance:
Regular inspection of drive belt for wear, clutch alignment, and cleaning of clutch sheave surfaces is recommended at intervals of every 500-1000 miles or annually.
Track Maintenance:
Track tension adjustment and inspection for damage should be performed regularly, especially after initial break-in and before extended use. Manual provides specific adjustment procedures.
Coolant:
Specific antifreeze/coolant mixture ratios (e.g., 50/50 ethylene glycol and water) are detailed in the manual. Refer to manual for exact type (e.g., with corrosion inhibitors for aluminum).
Brake Fluid:
Typically DOT 3 or DOT 4 brake fluid, as specified in the manual. Manual will also cover bleeding procedures.
Gear Case Oil:
Specific gear oil viscosity and type (e.g., Arctic Cat Gear Lube or equivalent SAE 80W-90) will be listed for the chaincase/gearbox.
2 Stroke Oil Type:
Specifies the required type of 2-stroke synthetic or semi-synthetic oil for oil injection systems or pre-mixing, critical for engine lubrication and preventing damage.
Clutch Wear:
Common wear items include drive belts, clutch weights, rollers, and primary/secondary clutch springs. Manual details inspection and replacement.
Fuel System Efi:
For EFI models, potential issues include fuel pump, injector cleanliness, and sensor calibration. Manual provides diagnostic steps.
Suspension Bushings:
Wear in suspension bushings and ball joints can lead to steering looseness and handling issues. Manual provides replacement procedures.
