Mitsubishi Evo 6 1999-2001 Workshop Service Repair Manual

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The Mitsubishi Lancer Evolution VI, often known as the Evo 6, represents a pinnacle of performance engineering from its production years of 1999-2001. Built on a chassis code of CP9A,...

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Tipo: Car

Proveedor:

SKU: 68866

Etiquetas: 1999 2000 2001 6 A Series Car Engines Evo 6 Mitsubishi

Variantes de producto

Descripción

The Mitsubishi Lancer Evolution VI, often known as the Evo 6, represents a pinnacle of performance engineering from its production years of 1999-2001. Built on a chassis code of CP9A, this model is celebrated for its iconic rally heritage, advanced all-wheel-drive system featuring an Active Center Differential, and a potent turbocharged engine. Its aggressive styling, coupled with a powerful 2.0-liter, DOHC, turbocharged and intercooled inline-4 engine producing approximately 276 PS, cemented its status as a performance homologation special. The Evo 6 was designed for enthusiasts and those who appreciated its direct lineage to World Rally Championship success, offering exceptional handling and driver engagement. This comprehensive workshop service and repair manual is designed to be the definitive guide for maintaining and repairing your Mitsubishi Lancer Evolution VI (CP9A). Covering hundreds of pages, it details every aspect of the vehicle, from engine service and transmission repair to the brake, electrical, suspension, and fuel systems. The manual provides step-by-step repair instructions, diagnostic procedures, and technical specifications, supported by numerous illustrations. It serves as an indispensable resource for both DIY enthusiasts and professional mechanics seeking to preserve the performance and reliability of this legendary vehicle.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VI (Evo 6)

Generation:

Production Years Covered:

1999-2001

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Performance Rally Homologation Special

Competitive Analysis

Competitors:

Subaru Impreza WRX STI, Ford Escort RS Cosworth (contemporary)

Key Features

Unique Selling Points:

Iconic rally heritage, advanced all-wheel-drive system, powerful turbocharged engine, aggressive styling

Manual Value Proposition:

Cost-effective solution for maintaining and repairing a high-performance vehicle

📋 Manual Details

Coverage Areas

Primary Focus:

Workshop Service and Repair

Scope:

Complete official factory service manual

Page Count

Estimated Pages:

Hundreds of pages (specific number not provided, but implied comprehensive)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Yes (Engine Service / Repair)

Transmission Service:

Yes (Transmission Service / Repair)

Brake System:

Electrical System:

Yes (Electrical System, Wiring Diagrams)

Suspension Steering:

Yes (Suspension, Steering)

Cooling System:

Yes (Cooling System)

Fuel System:

Yes (Fuel Injection, Fuel System)

Emission Control:

Yes (Emission System)

Climate Control:

Yes (Heater / Air Conditioner)

Engine Management:

Yes (Engine Control System)

Chassis Body:

Yes (Chassis / Body)

Restraint Systems:

Yes (Restraint System)

Interior Trim:

Yes (Interior)

Drivetrain Components:

Yes (Differential / Drive, Axle)

Procedures Included

Maintenance:

Yes (General Maintenance, Periodic Lubrication)

Troubleshooting:

Repair:

Yes (Step-by-step instructions for complete disassembly and repair)

Diagnostics:

Yes (Focus on electrical system diagnostics)

Technical Depth

Depth:

Comprehensive (Suitable for DIYers and experienced mechanics)

Illustration Quality:

High (Hundreds of photos and illustrations, enlarged insets)

Instruction Format:

Numbered steps, detailed substeps, notes, cautions, warnings

📊 Manual Specifications

File Format

Format:

Compatibility:

All PC-based Windows operating systems and Mac

Print Quality

Printability:

Printable without restriction (entire manual or selected pages)

Binding Type

Binding:

N/A (Digital Download - User Printable)

Paper Type

Paper Type:

N/A (Digital Download - User Printable)

Delivery Method

Delivery:

Instant Download Link on Checkout Page

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63 (Typically)

Engine Type:

Inline 4-cylinder, DOHC, turbocharged and intercooled

Displacement:

2.0 Liters (1997cc)

Performance

Horsepower Ps:

276 PS (272 bhp; 203 kW) @ 6500 rpm (JDM Spec, European versions often higher)

Torque Nm:

373 Nm (275 lb-ft) @ 3000 rpm (JDM Spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (High Octane Recommended)

Engine Control

Engine Control Unit (ECU) with advanced mapping for performance

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

N/A (Manual transmission was standard for this performance model)

Features

Drivetrain Layout:

All-Wheel Drive (AWD) with Active Center Differential (ACD) and Helical Front Limited-Slip Differential (LSD)

📐 Dimensions

Exterior

Length:

Approx. 4,350 mm (171.3 in)

Width:

Approx. 1,770 mm (69.7 in)

Height:

Approx. 1,395 mm (55.0 in)

Weights

Curb Weight Kg:

Approx. 1,360 kg (2,998 lb) (Varies by trim and market)

🛡️ Safety Features

Ratings

Crash Test Data:

NHTSA/IIHS data specific to 1999-2001 Evo 6 may vary by market and regulatory standards. Manual would detail structural components.

Active Features

Braking:

Ventilated front and rear disc brakes (Brembo often fitted on higher trims)

Passive Features

Airbags:

Driver and passenger airbags (standard)

Restraint System:

3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Factory radio/CD player (often with basic speaker setup, depending on market and trim)

Driver Assistance

Active Aero:

Large rear wing for aerodynamic downforce

Connectivity

Features:

Limited by era; focus on mechanical and performance-enhancing technology rather than digital connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions (refer to manual for specific recommendation)

Timing Belt Replacement:

Crucial component; typically every 90,000-100,000 km (56,000-62,000 miles) or 5-7 years. Manual will specify exact interval and part numbers.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity grade (e.g., 10W-40 or 15W-50 often recommended for performance engines, check API rating)

Coolant Type:

Ethylene glycol-based coolant (mix of antifreeze and distilled water, typically 50/50)

Transmission Fluid Type:

GL-4 or GL-5 gear oil for manual transmission, specific type and viscosity to be confirmed in manual.

Differential Fluid Type:

Specific gear oil for front and rear differentials, and potentially for the Active Center Differential (ACD), requiring manual confirmation.

Known Issues

Common Concerns:

Weak piston rings (under extreme abuse), turbocharger wear, clutch wear, differential wear (especially ACD), potential for HICAS system issues (if equipped).

📚 Vehicle History

Brand Heritage

Rally Pedigree:

Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars

Model Evolution

Evo Vi Introduction:

Launched in late 1998, continuing the performance evolution from the Evo IV and V

Tommi Makinen Edition:

A notable variant of the Evo VI, named after rally driver Tommi Mäkinen, featuring specific tuning and styling cues.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Rally Success:

The Evo VI, and its driver Tommi Mäkinen, achieved significant success in the World Rally Championship.

Automotive Press:

Consistently praised by automotive journalists for its handling, performance, and driver engagement.