🏷️ Basic Information

Make:

Gilera

Model:

Runner 50 SP

Year:

1999-2004

Product Type:

Service Repair Workshop Manual

Engine Code General:

Likely Piaggio Hi-Per 2 AC or LC engine variants

👋 Introduction

Market Segment:

High-performance 50cc scooter segment, known for sporty handling and styling

Competitors:

Piaggio Zip SP, Aprilia SR50, Yamaha Aerox, MBK Nitro, Malaguti F12

Vehicle Attributes:

Sporty design, agile handling, liquid-cooled engine options, excellent braking performance for its class

Manual Value Proposition:

Empowers owners to perform all necessary maintenance and repairs, significantly reducing dealership costs and extending vehicle lifespan

📋 Manual Details

Coverage Type:

Comprehensive service, repair, maintenance, and rebuilding

Estimated Page Count:

Est. 300-500+ pages (typical for comprehensive workshop manuals)

Manual Type:

Workshop Manual / Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Top-end, bottom-end, lubrication, cooling, fuel delivery, ignition, starting system, exhaust

Transmission:

Automatic (CVT) system, clutch, variator, gearbox components

Chassis:

Frame, suspension (front forks, rear shock), steering, wheels, tires

Brakes:

Front and rear braking systems (hydraulic disc/drum), brake fluid, caliper and master cylinder service

Electrical:

Wiring diagrams, lighting system, battery, charging system, starter motor, electronic control unit (ECU) diagnostics (if applicable)

Bodywork:

Body panels, fairings, seat, storage, lighting, controls, plastics

Maintenance:

Routine checks, oil changes, filter replacement, spark plug replacement, brake pad inspection/replacement, chain adjustment (if applicable), coolant checks

Troubleshooting:

Step-by-step diagnostic guides for common and uncommon problems, fault code interpretation (if applicable)

Repair:

Detailed disassembly and reassembly procedures for all major components, engine rebuild, transmission overhaul, suspension and brake repair

Rebuilding Restoration:

Comprehensive instructions for complete engine and component overhauls, suitable for restoration projects

Technical Depth:

In-depth, professional-level coverage from basic maintenance to complete engine disassembly and rebuilding, including torque specifications and component clearances

📊 Manual Specifications

File Format:

Adobe PDF (searchable and printable)

Print Quality:

High-resolution, printable diagrams and text for clarity

Binding Type:

Digital Download (no physical binding)

Paper Type:

Not Applicable (digital format)

⚙️ Engine Specifications

Engine Type:

Two-stroke, single-cylinder, liquid-cooled (likely Piaggio Hi-Per 2 engine variant)

Displacement:

Approx. 49cc

Bore X Stroke:

Typical: 39.3mm x 40.5mm

Horsepower Peak:

Approx. 5-7 HP (stock, depending on specific variant and tuning)

Fuel Delivery:

Carburetor (e.g., Dell'Orto PHBN 17.5)

Fuel Type:

Unleaded Gasoline (95 RON recommended)

Oil System:

Automatic oil injection (separate oil reservoir)

Cooling System Type:

Liquid-cooled

🔧 Transmission

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Optional Transmissions:

N/A (CVT is standard for this model)

Clutch Type:

Centrifugal clutch

Gear Reduction:

Integrated into the transmission housing

📐 Dimensions

Length:

Approx. 1840 mm

Width:

Approx. 730 mm

Height:

Approx. 1170 mm (seat height varies)

Dry Weight:

Approx. 100-105 kg

Fuel Tank Capacity:

Approx. 7.0 liters

🛡️ Safety Features

Safety Ratings:

Not typically rated by official agencies like NHTSA or Euro NCAP (as a scooter)

Braking System:

Hydraulic disc brakes (front and rear, often 220mm front, 190mm rear)

Tires:

Tubeless tires, typically 120/70-13 front, 130/60-13 rear

Lighting:

Halogen headlights, LED taillight (depending on specific sub-model)

💡 Technology Features

Infotainment System:

Basic analog speedometer, odometer, fuel gauge, indicator lights. No advanced infotainment features.

Driver Assistance Features:

None (typical for 50cc scooters of this era).

Connectivity Options:

None.

🔧 Maintenance

Engine Oil Change:

Every 3000-5000 km or annually, whichever comes first. (Manual will detail specific procedure).

Gearbox Oil Change:

Every 6000-8000 km. (Manual will specify grade and capacity).

Air Filter Cleaning Replacement:

Every 2000-3000 km. (Manual will specify type and cleaning/replacement procedure).

Spark Plug Replacement:

Every 4000-6000 km. (Manual will list compatible spark plugs, e.g., NGK CR8EB or similar).

Coolant:

Ethylene glycol-based antifreeze mixture (e.g., Piaggio Coolant or equivalent) at 50% concentration. Manual will detail capacity.

Brake Fluid:

DOT 4 hydraulic brake fluid. Manual will specify replacement intervals and bleeding procedures.

Gearbox Oil:

SAE 80W/90 hypoid gear oil. Manual will detail capacity (approx. 100-150ml).

Common Wear Items:

Worn CVT belt, worn clutch shoes, weak battery, clogged carburetor jets, aging suspension components, cracked plastics due to UV exposure.

Performance Degradation:

Can be caused by carbon buildup in the exhaust and cylinder, worn reed valves, or incorrect carburetor tuning.

📚 Vehicle History

Manufacturer Origin:

Gilera is an Italian motorcycle manufacturer, now part of the Piaggio Group

Runner Series:

The Gilera Runner is a long-standing and highly regarded scooter series, known for its performance and sporty chassis dynamics. The 50cc SP model represents the entry-level performance variant.

Production Period Covered:

1999 to 2004 (as per manual title)

🏆 Awards & Recognition

Model Recognition:

The Gilera Runner series is generally well-regarded in its segment for its sporty characteristics and handling. Specific awards for the 2000-2004 50 SP are not widely documented in mainstream automotive awards.