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BMW 3 Series E46 330xi Coupe 1999-2005 Service Repair Manual

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This manual covers the 3 Series Coupe, specifically the 330xi model (E46 chassis), produced between 1999 and 2005. Known for its blend of performance, luxury, and advanced engineering, the 330xi...
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SKU: 150084
BMW 3 Series E46 330xi Coupe 1999-2005 Service Repair Manual
This manual covers the 3 Series Coupe, specifically the 330xi model (E46 chassis), produced between 1999 and 2005. Known for its blend of performance, luxury, and advanced engineering, the 330xi exemplifies a commitment to the 'Ultimate Driving Machine' philosophy. This variant features the M54B30 3.0L inline-six engine and the xDrive all-wheel-drive system, contributing to its renowned handling and stability. The coupe body style offers a sleek, sporty aesthetic, making it a popular choice in the compact executive segment for those seeking a dynamic driving experience. This comprehensive workshop service repair manual is designed for professional technicians and enthusiast DIY mechanics. It provides detailed coverage of all major mechanical and electrical systems, including engine diagnosis and repair for the M54B30, transmission and drivetrain maintenance, suspension, brakes, steering, and electrical systems. The manual includes step-by-step repair instructions, overhaul procedures, troubleshooting guides, and detailed wiring diagrams. With over 1000 pages of technical information in English, this resource is an essential tool for maintaining, diagnosing, and repairing the 3 Series Coupe (E46) 330xi, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Body Style:
Coupe
Model Variant:
330xi
Production Years Covered:
1999-2005
Codes
Engine Code Typical:
M54B30
Chassis Codes E46 Range:
E46 (all variants)
👋 Introduction
Market Position
Segment:
Compact Executive Sports Sedan/Coupe
Philosophy:
Ultimate Driving Machine, blending performance, luxury, and advanced engineering.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35.
Key Features
Drivetrain:
xDrive all-wheel-drive system (standard on 330xi), offering enhanced traction and stability.
Engine Performance:
Inline-six cylinder engine renowned for its smoothness, power delivery, and distinctive sound.
Handling:
Renowned BMW chassis dynamics, near 50/50 weight distribution, and precise steering feedback.
Coupe Styling:
Sleek, timeless coupe design offering sporty aesthetics.
📋 Manual Details
Coverage Areas
Primary Market:
Professional Technicians
Secondary Market:
Enthusiast DIY Mechanics
Regions Covered:
Global (technical specifications are generally universal)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality:
High-resolution graphics and text, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnosis, repair, overhaul, and tuning of the M54B30 engine.
Transmission:
Diagnosis, repair, and fluid service for both the GM 5L40-E automatic and the Getrag S5D 250G manual transmissions, including xDrive transfer case.
Drivetrain:
Front and rear differential service, driveshaft maintenance, CV joints, and xDrive all-wheel-drive system specifics.
Suspension:
Front struts, rear multi-link suspension, control arms, bushings, sway bars, and wheel alignment procedures.
Brakes:
Front and rear disc brake systems (including vented rotors), ABS, DSC (Dynamic Stability Control), brake fluid flush and bleed procedures.
Steering:
Power steering system diagnosis, pump, rack and pinion, tie rods, and steering column components.
Electrical:
Comprehensive wiring diagrams, fuse box layouts, diagnostic trouble codes (DTCs), ECU functions, sensors, alternators, starters, lighting systems, and instrument cluster.
HVAC:
Climate control system diagnosis, A/C refrigerant handling, blower motor, heater core, climate control unit, and EATC (Electronic Automatic Climate Control) operation.
Bodywork:
Exterior panel removal/installation (doors, fenders, hood, trunk), interior trim, glass replacement, and basic body repair guidelines.
Fuel System:
Fuel pump, fuel filter, injectors, fuel pressure regulator, EVAP system diagnosis.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, and coolant specifications.
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, and oxygen sensors.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, cabin air filter replacement.
Troubleshooting:
System-specific diagnostic charts, symptom-based troubleshooting, and DTC interpretation.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Overhaul:
Detailed engine and transmission rebuild procedures.
Installation:
Guidelines for component replacement and accessory installation.
Calibration:
Procedures for recalibrating sensors and modules after replacement (e.g., throttle body, DSC sensors).
Diagnostics:
Emphasis on using BMW's diagnostic tools (e.g., ISTA/D, DIS) and interpreting live data.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance through to full engine and transmission rebuilds.
Diagnostic Capability:
Advanced: Includes specific diagnostic trouble codes, sensor data interpretation, and troubleshooting flowcharts.
Electrical Diagrams:
Full, detailed color wiring diagrams for all circuits.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Configuration:
3.0L Inline 6-cylinder
Valvetrain:
DOHC, 24 valves with Double VANOS (variable camshaft timing).
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI) with Bosch Motronic engine management.
Fuel Type Recommended:
Premium Unleaded (91+ octane)
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (e.g., Castrol Syntec 5W-30, Mobil 1 0W-40)
Coolant Type:
BMW Blue Antifreeze/Coolant
Fluid Capacities
Engine Oil Capacity With Filter:
6.5 quarts (6.2 liters)
Cooling System Capacity:
Approx. 8.2 quarts (7.8 liters)
🔧 Transmission
Standard
Type 330Xi:
GM 5L40-E 5-speed Automatic with Steptronic
Optional
Type Manual:
Getrag 5-speed Manual (S5D 250G)
Features
Drivetrain Layout:
xDrive All-Wheel Drive System (DVLS - Dynamic Variable Letter System)
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (consult manual for exact BMW spec, e.g., LT-2)
Manual Transmission Fluid:
BMW MTF LT-2
Fluid Capacities
Automatic Transmission Capacity:
Approx. 5.3 quarts (5.0 liters) for fluid change
Manual Transmission Capacity:
Approx. 1.7 quarts (1.6 liters)
Transfer Case Fluid Capacity:
Approx. 0.5 quarts (0.5 liters)
📐 Dimensions
Exterior
Length:
177.7 inches (4513 mm)
Width:
68.7 inches (1745 mm)
Height:
55.1 inches (1400 mm)
Wheelbase:
107.4 inches (2729 mm)
Weights
Curb Weight Automatic:
Approx. 3527 lbs (1600 kg)
Curb Weight Manual:
Approx. 3440 lbs (1560 kg)
Gross Vehicle Weight Rating:
Approx. 4500 lbs (2041 kg)
Cargo
Trunk Volume:
Approx. 11.7 cu ft (331 liters)
Wheels Tires
Wheel Bolt Pattern:
5x120 mm
Standard Wheel Size:
17 x 8.0 inches
Standard Tire Size:
225/45R17
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for applicable models/years, consult specific data)
IIHS Side Impact:
Good (for applicable models/years, consult specific data)
Active Features
Stability Control:
DSC (Dynamic Stability Control) with DTC (Dynamic Traction Control)
Braking System:
4-wheel Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, front and rear head protection system (curtain airbags).
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters, rear seat belts.
Chassis Design:
Reinforced safety cell, crumple zones, side-impact protection beams.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD/RDS, often with optional navigation (CCC or MKIV systems).
Audio System:
Standard 10-speaker Hi-Fi or optional Harman Kardon surround sound system.
Driver Assistance
Stability Control:
DSC with Electronic Stability Control (ESC) and Traction Control System (TCS).
Cruise Control:
Standard cruise control system.
Connectivity
Phone Integration:
Optional Bluetooth hands-free interface (may require an adapter for newer phones).
Climate Control
Type:
Manual climate control or optional Electronic Automatic Climate Control (EATC).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable via Condition Based Service (CBS) system, typically 10,000-15,000 miles (15,000-25,000 km) or 1-2 years.
Microfilter Cabin Air Filter Replacement:
Every 15,000-30,000 miles (25,000-50,000 km) or as indicated by CBS.
Spark Plug Replacement:
Around 60,000 miles (100,000 km) for iridium spark plugs.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Replacement:
BMW Longlife coolant is typically rated for 4-5 years or 60,000 miles (100,000 km), but often recommended sooner by specialists.
Known Issues
Cooling System:
Plastic coolant expansion tanks can crack; water pump and thermostat failures are common on higher mileage vehicles.
Oil Leaks:
Valve cover gasket (VCG), oil filter housing gasket, and oil pan gasket are common leak points.
Suspension Bushings:
Front control arm bushings and rear trailing arm bushings wear out, affecting handling and ride quality.
Ccv System:
Crankcase Ventilation (CCV) system can clog, leading to oil consumption and seal failures.
ABS Wheel Speed Sensors:
These sensors are prone to failure, causing ABS and DSC warning lights.
Ignition Coils And Spark Plugs:
Can fail intermittently, causing misfires and rough running.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Founded in 1916, BMW is renowned for its performance-oriented luxury vehicles and motorsports heritage.
Model Evolution
E46 Introduction:
The E46 generation replaced the E36 3 Series and was produced from 1998 to 2006 (coupe models from 1999-2006). It represented a significant step forward in design, technology, and driving dynamics.
330Xi Introduction:
The 330xi variant, featuring xDrive all-wheel drive, was introduced later in the E46 lifecycle to offer enhanced traction, particularly in adverse weather conditions.
Production
Manufacturing Locations:
Primary production in Munich, Germany; also manufactured in Dingolfing, Germany, and Rosslyn, South Africa.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
E46 generation 3 Series models frequently appeared on Car and Driver's 10Best lists during their production run.
Ratings
Jd Power Initial Quality:
Typically ranked well for initial quality and dependability within its segment.
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