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BMW 328 328i 1999-2005 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Chassis Code: E46 Body Styles Covered: Sedan (E46/4), Coupe (E46/2), Convertible (E46/C), Sports Wagon (E46/3) Generation Generation Name: Third Generation (E46) Generation...
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SKU: 432796
BMW 328 328i 1999-2005 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
328i
Chassis Code:
E46
Body Styles Covered:
Sedan (E46/4), Coupe (E46/2), Convertible (E46/C), Sports Wagon (E46/3)
Generation
Generation Name:
Third Generation (E46)
Generation Years:
1998-2006 (Global), 1999-2006 (North America)
Codes
Model Code:
328i
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Wagon
Brand Perception:
Known for sporty handling, refined interiors, and powerful engines.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35.
Key Features
Vehicle Highlights:
Rear-wheel drive bias, excellent chassis dynamics, powerful inline-six engines, premium interior appointments, driver-focused cockpit.
Manual Value Proposition
Benefit To Owner:
Empowers owners and independent technicians with the knowledge to perform maintenance, repairs, and diagnostics, saving time and money compared to dealership service.
📋 Manual Details
Coverage Areas
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Specific Models Covered:
BMW 328i
Page Count
Estimated Pages:
Over 2000 (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, cooling system, lubrication system, fuel injection (DME), ignition system, emissions control.
Transmission:
Manual (Getrag 250G) and Automatic (GM A5S360R/A5S390R) transmission diagnosis, repair, fluid changes, clutch service, torque converter service.
Drivetrain:
Rear-wheel drive system, driveshaft, differential, axle shafts, universal joints.
Suspension:
Front suspension (MacPherson struts, control arms, anti-roll bar), rear suspension (multi-link), shock absorbers, springs, bushings, alignment procedures.
Steering:
Power steering system, steering rack, tie rods, steering column.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid, caliper service, rotor replacement, pad replacement, bleeding procedures.
Electrical:
Battery, charging system, starter motor, alternator, lighting system (headlights, taillights, interior), fuse box, relays, wiring diagrams, power windows, locks, mirrors, OBC (On-Board Computer).
Comfort Systems:
HVAC (Heating, Ventilation, and Air Conditioning) system, climate control, blower motor, evaporator, condenser, refrigerant handling.
Body And Chassis:
Body panel repair, door mechanisms, hood, trunk, bumpers, glass replacement, interior trim, chassis structural information.
Diagnostics:
OBD-II (On-Board Diagnostics) system, trouble codes (DTCs), diagnostic procedures, use of diagnostic tools (e.g., INPA, DIS).
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs), fluid checks and top-offs, belt inspection and replacement, brake pad/rotor replacement, tire rotation.
Repair:
Step-by-step instructions for component replacement, component overhaul, system troubleshooting, and diagnostic procedures.
Troubleshooting:
Diagnostic trees, symptom-based troubleshooting guides, identification of common faults and their solutions.
Technical Specifications:
Torque specifications, clearances, fluid types and capacities, electrical resistance values, vacuum and pressure readings.
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid checks to complete engine and transmission rebuilds, including advanced electrical diagnostics and bodywork.
Diagnostics Level:
Advanced, including understanding and interpreting diagnostic trouble codes (DTCs) and utilizing specialized BMW diagnostic tools.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Engine Code:
M52TUB28
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic ME 7.2 or DME 5.2)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
Valve Train:
Dual Overhead Camshafts (DOHC), 4 Valves per Cylinder
Variable Valve Timing:
VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag 250G)
Optional
Transmission Type:
5-Speed Automatic (GM A5S360R/A5S390R)
Features
Automatic Features:
Steptronic manual shifting mode.
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent with correct viscosity, e.g., Pentosin MTF 2)
Automatic Transmission Fluid:
BMW ATF LT-3 (or equivalent like Dexron III/VI, Pentosin ATF1)
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (Sedan)
Width:
Approx. 68.7 inches (Sedan)
Height:
Approx. 56.2 inches (Sedan)
Weights
Curb Weight:
Approx. 3350 - 3550 lbs (depending on body style and transmission)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver and passenger)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Traction Control:
ASC+T (Automatic Stability Control + Traction)
Stability Control:
DSC (Dynamic Stability Control) available on later models.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side airbags.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Head Unit:
Various BMW Business and Professional CD radios, some with Navigation systems (Mk III/IV).
Speaker System:
Standard 6-speaker system, optional premium Hi-Fi system.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Phone Integration:
Optional Bluetooth preparation and cradles available on later models.
Lighting
Headlights:
Halogen projector headlights standard, optional Xenon headlights with adaptive lighting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or annually, as indicated by the vehicle's Condition Based Service (CBS) system or owner's manual. Manual provides details on oil type and filter part numbers.
Spark Plug Replacement:
Around 60,000 miles (for original spark plugs, e.g., Bosch FGR7KQP0)
Coolant Flush:
Every 2-3 years or approximately 30,000-50,000 miles. Manual specifies BMW Blue Coolant.
Fluid Specifications
Engine Oil Capacity:
Approx. 6.5 quarts (6.0 liters) with filter change.
Engine Oil Type:
Synthetic 5W-30 or 5W-40 (e.g., Castrol Syntec, Mobil 1, or BMW Longlife-01 approved oils).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 formulation) or equivalent ethylene glycol-based coolant.
Brake Fluid Type:
DOT 4 (BMW High Performance DOT 4)
Known Issues
Common Problems:
Cooling system leaks (water pump, thermostat housing, expansion tank), VANOS solenoid issues, oil pan gasket leaks, rear main seal leaks, ABS/DSC sensor failures, window regulator failures, ignition coil failures (older style).
Manual Assistance For Issues:
The manual provides detailed diagnostic procedures and replacement guides for all these common issues.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Ultimate Driving Machine, focus on performance, handling, and driver engagement.
Model Evolution
E46 Introduction:
Introduced in 1998 (globally) as a successor to the E36, the E46 represented a significant leap in refinement, technology, and chassis design.
328I Positioning:
The 328i was positioned as the mid-range performance model in the E46 lineup during these years, offering a strong balance of power and efficiency powered by the robust M52 engine.
Production
Manufacturing Locations:
Germany (Munich, Dingolfing), Austria (Graz - Magna Steyr), South Africa.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 generation (including models like the 325i and 330i which shared many components with the 328i) frequently appeared on Car and Driver's 10Best list for its excellent driving dynamics.
Ratings
Owner Satisfaction:
Generally high for driving experience and build quality, though maintenance costs can be higher than some competitors.
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