BMW R1150GS R 1150 GS 1999-2005 Factory Service Repair Manua

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This manual covers the R 1150 GS, an Adventure Touring Motorcycle produced from 1999 through 2005. Renowned for its robust engineering and versatility, the R 1150 GS features an air/oil-cooled,...

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Tipo: Motorcycle

Proveedor:

SKU: 52236

Etiquetas: 1150 K 1999 2000 2001 2002 2003 2004 2005 BMW CASE Construction Crawler Dozers Motorcycle R 1150 GS R1150GS

Variantes de producto

Descripción

This manual covers the R 1150 GS, an Adventure Touring Motorcycle produced from 1999 through 2005. Renowned for its robust engineering and versatility, the R 1150 GS features an air/oil-cooled, 1130 cc Boxer engine, a 5-speed manual transmission with shaft drive, and a tubular steel spaceframe. It offers a comfortable riding experience suitable for long-distance touring while also possessing capabilities for off-road exploration, embodying a commitment to durable and capable motorcycles. The model is distinguished by its dual headlights on some variants for enhanced visibility and the availability of an optional ABS II system. This comprehensive factory service repair manual provides complete information for the maintenance, diagnosis, and repair of the R 1150 GS. It details engine mechanicals, fuel and cooling systems, transmission and drivetrain, chassis, suspension, and the electrical system. Covered procedures include scheduled maintenance, fluid changes, component repair, and advanced troubleshooting, supported by detailed substeps, cautions, and wiring diagrams. This manual is designed to assist owners, DIY mechanics, and professional technicians in effectively servicing and maintaining their vehicle, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

R 1150 GS

Model Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005

Vehicle Type:

Adventure Touring Motorcycle

Codes

Engine Code Series:

👋 Introduction

Market Position

Target Audience:

BMW R 1150 GS owners, DIY mechanics, professional technicians seeking detailed factory information

Competitive Analysis

Uniqueness:

Actual genuine factory repair manual, not third-party; comprehensive coverage of all styles.

Key Features

Cost Savings:

Enables owners to perform servicing themselves, saving significant labor costs ($50-$60 per hour).

Instructional Quality:

Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers for illustrations, enlarged insets.

Accessibility:

Easy to use, no advanced computer skills required, print on demand.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service and repair

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided, but indicates comprehensive coverage)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine top end, lubrication system, crankshaft, engine removal/installation

Fuel System:

Fuel system components, fuel delivery, injection system (if applicable)

Cooling System:

Cooling system operation and maintenance

Transmission Drivetrain:

Clutch, transmission, final drive

Chassis Suspension:

Wheels, tires, brakes, suspension, steering, frame

Electrical System:

Complete electrical system, wiring diagrams, troubleshooting

General Information:

General motorcycle information, identification, specifications

Appendix:

Includes additional relevant information

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Diagnostics:

Engine fault symptom diagnosis, advanced troubleshooting guide

Repair:

Step-by-step repair procedures for all covered systems

Tuning Performance:

Tuning procedures and performance adjustments

Electrical Troubleshooting:

Detailed wiring diagrams and electrical system fault tracing

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to complete rebuilds, mirroring factory technician knowledge

📊 Manual Specifications

File Format

Compatibility:

Compatible with all PC based Windows operating systems and Mac

Print Quality

Printability:

Fully printable, individual pages or entire manual

Binding Type

Binding Method:

Digital (PDF download), no physical binding

Paper Type

Paper Quality:

Not applicable (digital format), user prints on desired paper type

Additional Features

Searchability:

Searchable PDF for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/Oil-cooled, four-stroke, two-cylinder, Boxer engine

Displacement:

1130 cc (1130 cm³)

Bore X Stroke:

101 mm x 70.5 mm

Compression Ratio:

9.0:1

Performance

Horsepower:

Approx. 85 hp (63 kW) @ 6750 rpm (varies slightly by model year/market)

Torque:

Approx. 71 lb-ft (96 Nm) @ 5250 rpm (varies slightly by model year/market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (Bosch Motronic MA 2.4 / MA 2.4.2)

Fuel Type:

Unleaded gasoline, minimum 95 RON (91 AKI)

Engine Management

Engine Management System:

Covered in detail within the manual

🔧 Transmission

Standard

Type:

5-speed manual transmission

Optional

Optional Features:

Some models may have featured the optional EVO transmission with integrated starter generator, though primarily covered under standard 5-speed.

Features

Clutch Type:

Single dry plate clutch (operated by hydraulic actuation)

Final Drive:

Shaft drive with single-sided swingarm and Paralever

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (87.8 in)

Width:

Approx. 905 mm (35.6 in) (over handlebars)

Height:

Approx. 1350 mm (53.1 in) (at handlebars)

Weights

Dry Weight:

Approx. 235 kg (518 lbs)

Gross Vehicle Weight Rating:

Approx. 450 kg (992 lbs)

Fuel Tank Capacity:

25 liters (6.6 US gallons), including 4 liters reserve

🛡️ Safety Features

Ratings

ABS Availability:

Optional ABS II (Anti-lock Braking System)

Active Features

Braking System:

Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear)

Passive Features

Frame Construction:

Tubular steel spaceframe

💡 Technology Features

Infotainment

Infotainment System:

Primarily focused on function; no advanced infotainment as per modern standards. Some models may have provision for aftermarket GPS units.

Driver Assistance

ABS System:

Optional ABS II system with integrated servo assistance on some models.

Connectivity

Connectivity Features:

No integrated Bluetooth or smartphone connectivity; relies on analog instrumentation and optional accessory connections.

Lighting

Headlight Type:

Halogen (dual headlights on some variants for enhanced visibility)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually. (Refer to manual for exact specifications).

Valve Check Interval:

Typically every 20,000 km (12,000 miles). (Refer to manual for exact specifications).

Spark Plug Replacement:

Refer to manual for specific intervals, often tied to major service intervals.

Fluid Specifications

Engine Oil Type:

SAE 20W-50 or 10W-40, API SG/SH or higher. (Refer to manual for specific BMW recommendations).

Engine Oil Capacity:

Approx. 4 liters (4.2 US quarts) with filter change. (Refer to manual for exact capacity).

Transmission Oil Type:

Hypoid gear oil, API GL-5, SAE 75W-90. (Refer to manual for exact specification).

Final Drive Oil Type:

Hypoid gear oil, API GL-5, SAE 75W-90. (Refer to manual for exact specification).

Known Issues

Common Wear Items:

Clutch wear, fuel pump issues (especially on early models), alternator rotor failure, brake servo failures (on ABS models), Hall sensor issues.

Preventative Measures:

Regular fluid changes, diligent inspection of electrical connections, proactive replacement of known failure points like the alternator rotor and Hall sensor.

📚 Vehicle History

Brand Heritage

Manufacturer Philosophy:

BMW's long-standing tradition of robust, reliable, and technologically advanced motorcycles, particularly in the GS (Gelände/Straße) line, emphasizing versatility for both touring and off-road use.

Model Evolution

Predecessors:

Successor to the R 1100 GS, building upon its platform with increased displacement and various improvements.

Successors:

Succeeded by the R 1200 GS.

Production

Production Period:

1999-2005

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The R 1150 GS is widely recognized as a benchmark adventure touring motorcycle of its era, praised for its ruggedness, long-distance comfort, and off-road capability.

Ratings

Reliability Perception:

Generally considered reliable when properly maintained, with a strong community and extensive aftermarket support addressing common issues.