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1999 APRILIA RSV MILLE Motorcycle Service & Repair Manual-PDF

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The Aprilia RSV Mille, a sport motorcycle produced starting in 1999, represents Italian engineering prowess with its V-Twin engine configuration. Developed with extensive racing experience, this model marked Aprilia's significant...
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Tipo: Motorcycle
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SKU: 135995
1999 APRILIA RSV MILLE Motorcycle Service & Repair Manual-PDF
The Aprilia RSV Mille, a sport motorcycle produced starting in 1999, represents Italian engineering prowess with its V-Twin engine configuration. Developed with extensive racing experience, this model marked Aprilia's significant entry into the liter-class sportbike market. Known for its performance and handling, the RSV Mille is equipped with advanced chassis design and a high-performance braking system, featuring dual front discs and a rear disc brake. Its liquid-cooled, V90 Magnesium 60° V-Twin engine delivers approximately 130 HP, complemented by a 6-speed sequential transmission and a hydraulically operated wet multi-plate clutch. This comprehensive service and repair manual provides detailed guidance for the complete service and repair of the Aprilia RSV Mille. It covers essential maintenance procedures, troubleshooting, and diagnostic information, making it an invaluable resource for do-it-yourself enthusiasts and experienced mechanics. The manual includes step-by-step instructions for engine tear-down and rebuilds, drivetrain maintenance, chassis and suspension adjustments, electrical system diagnostics, and brake system servicing. With detailed illustrations, exploded diagrams, and technical specifications, this manual ensures proper upkeep and repair, helping to maintain the vehicle's optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Model Year:
1999
Vehicle Type:
Sport Motorcycle
Engine Configuration:
V-Twin
Codes
Vin Code Region:
Italy
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Inexpensive way to keep your vehicle working properly, saving money on repairs
Key Features
Completeness:
100% complete and intact, no missing/corrupt pages/sections
Navigation:
Bookmarked and searchable for easy access to information
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official service and repair
Specific Coverage:
Tear down, rebuild, maintenance, troubleshooting, diagnostics
Page Count
Page Count:
Not Specified
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Digital Requirements:
Adobe PDF Reader, WinZip
📖 Manual Coverage
Systems Covered
Engine:
Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Lubrication System
Drivetrain:
Gearbox & Clutch, Transmission System
Chassis And Suspension:
Front Wheel and Steering System, Rear Wheel System, Chassis, Suspension
Electrical:
Electrical System, Alternator/Starter Clutch, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams
Brakes:
Braking System
Bodywork And Exhaust:
Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System
Wheels And Tires:
Wheels & Tyres
Procedures Included
Maintenance:
Periodic checks & Adjustments, General Maintenance
Repair:
Complete tear down and rebuild, diagnostic and repair procedures
Troubleshooting:
Troubleshooting
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and diagnostics
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and hundreds of photos
Technical Data:
Torque specs, wiring schematics, technical information & specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (Searchable Text)
Print Quality
Printability:
Fully Printable
Bookmarks:
Bookmarked
Zoom Capability:
Yes (Zoom In/Out)
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper Type:
Not Applicable (Digital)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
V90 Magnesium 60° V-Twin
Displacement:
997.6 cc
Bore X Stroke:
97 mm x 67.5 mm
Performance
Horsepower Claimed:
Approx. 130 HP @ 9,700 rpm
Torque Claimed:
Approx. 101 Nm (74.5 lb-ft) @ 7,900 rpm
Fuel System
Fuel Delivery:
Weber-Marelli electronic fuel injection
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type Specification:
Refer to manual for specific grade (typically SAE 10W-40 or 15W-50 for V-Twins)
Engine Components
Valvetrain:
DOHC, 4 valves per cylinder
Ignition System:
Electronic ignition, twin spark plugs per cylinder
🔧 Transmission
Standard
Transmission Type:
6-speed sequential
Clutch Type:
Hydraulically operated wet multi-plate clutch
Features
Gear Ratios:
Detailed in manual
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
Refer to manual for specific grade (e.g., SAE 75W-90 or equivalent motorcycle transmission fluid)
📐 Dimensions
Exterior
Wheelbase:
Approximately 1,420 mm (55.9 in)
Weights
Dry Weight:
Approximately 195 kg (430 lbs)
Wet Weight:
Approximately 210 kg (463 lbs) (with fluids)
🛡️ Safety Features
Ratings
Safety Features General:
High-performance braking system, advanced chassis design for stability
Active Features
Braking System Front:
Dual 320 mm floating discs, 4-piston radial calipers
Braking System Rear:
220 mm disc, 2-piston caliper
Suspension Front:
43mm Öhlins upside-down fork (optional/standard on higher trims), adjustable preload, compression, and rebound damping
Suspension Rear:
Öhlins monoshock, adjustable preload, compression, and rebound damping
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, multi-function display with basic information
Driver Assistance
ABS:
Not standard on 1999 model (ABS was an optional feature on later models)
Connectivity
Connectivity Features:
None (1999 model)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 3,000-5,000 km or annually)
Major Service Interval:
Refer to manual (e.g., valve clearance checks, timing chain inspection)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (mixture with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, valve stem seals (refer to manual for specifics)
Potential Electrical:
Wiring harness integrity, regulator/rectifier (common on many bikes of this era)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italian
Model Evolution
Introduction Year:
1998
Key Development:
Marked Aprilia's entry into the liter-class sportbike market, developed with extensive racing experience
Production
Production Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Widely praised for its performance and handling by motorcycle publications upon release
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